Distributed Control Unit

DCU

Schlumberger Private
Ref: 230L1E191

Herman Bruins
Maintenance Senior Instructor- Electronic
Schlumberger

Written by : Herman Bruins Date: Dec 21th, 2007

Reviewed by: Date: mmm ddth, yyyy
Approved by: Date: mmm ddth, yyyy
 Distributed Control Unit (DCU)

Introduced in the 1990’s, the DCU

Replaces:
 Well Services RDA Devices:

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– Remote Data Acquisition box Rate (RDA-R)
– Remote Data Acquisition box Sensor ( RDA-S)
– Junction Acquisition Box I and II (JAB II)
Adds:
 Distributed Control for SLB sub-systems:
– Sub-Systems on Stimulation Blending Equipment
– Sub-Systems on Cementing Equipment
– Sub-Systems on Fracturing Pumps
– Sub-Systems on Coiled Tubing Equipment
– Sub-Systems on Wireline Equipment

2 JHB
Revision: 1 21-Dec-2007
 Distributed Control Unit (DCU)

DCU-I (DIP360)
– First Generation

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DCU-II (CSD363)
– Second Generation
– Footprint, Connector Layout and Firmware* compatible with DCU-I

DCU III (CSD364)

– Third Generation
– Footprint, Connector Layout and Firmware compatible with DCU-II

* Firmware: Fixed program on a processor board

3 JHB
Revision: 1 21-Dec-2007
 Distributed Control Unit (DCU)

Footprint & Connector Layout

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4 JHB
Revision: 1 21-Dec-2007
 DCU Hardware

First generation: DCU I (DIP360).

 Input channels:
– 8 Analog, 0-10V/0-20mA, 16-Bit ADC
– 8 Frequency, 4-8mA, 20kHz, 16-Bit Counter

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– 2 Digital, 4-8mA

 Output channels:
– 2 Analog, 0-10V and 0-20mA, 12-Bit DAC
– 4 Digital, 4A, (Raw/Dirty Power)

 Communication ports:
– 2 Serial (RS-232),
– 1 CAN-bus.

Note: ADC: Analog Digital Conversion

DAC: Digital Analog Conversion
5 JHB
Revision: 1 21-Dec-2007
 DCU Hardware

Second generation: DCU II (CSD363).

 Input channels:
– 8 Analog, Filtered*, 0-10V/0-20mA, 16-Bit ADC
– 8 Frequency, 4-8mA, 20kHz, 16-Bit Counter

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– 2 Digital, 4-8mA

 Output channels:
– 2 Analog, 0-10V and 0-20mA, 12-Bit DAC
– 2 Digital, 4A, (Raw/Dirty Power)
– 2 Digital/PWM, 4A, (Raw/Dirty Power)**

 Communication ports:
– 2 Serial (RS-232/RS-485) ***
– 2 CAN-bus channels ****

* Analog inputs filtered

** Processor support for PWM signals
*** Serial port 2 RS-232 / RS 485 configurable
**** Additional CAN-bus
6 JHB
Revision: 1 21-Dec-2007
 DCU Hardware

Third generation: DCU III (CSD364).

 Input channels:
– 8 Analog, Filtered, 0-10V/0-20mA, 16-Bit ADC
– 8 Frequency, 4-8mA, 20kHz, 16-Bit Counter

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– 2 Digital, 4-8mA

 Output channels:
– 2 Analog, 0-10V and 0-20mA, 12-Bit DAC
– 4 Digital/PWM, 4A, (Raw/Dirty Power)*

 Communication ports:
– 2 Serial (RS-232/RS-485)
– 2 CAN-bus channels
– 1 Sofi-bus (provisional)**
– 1 Processor Control***

* All digital outputs support PWM signals

** Provisions made for Sofibus connectivity
*** Processor Control (Additional connector)
7 JHB
Revision: 1 21-Dec-2007
 DCU Hardware

DCU I (DIP360).

 Processor:
– Intel 80C196, Advanced 16-Bit CHMOS Microcontroller, 16MHz, Integrated CAN* V2.0

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DCU II (SCD363) and DCU III (SCD364).

 Processor
– Infineon C167CS, 16-bit CMOS Single-Chip Microcontroller, 33MHz, Dual integrated CAN,
4 - Channel PWM**

* CAN: Controller Area Network

** PWM: Pulse Width Modulation

8 JHB
Revision: 1 21-Dec-2007
 DCU
Inputs

Analog (P2)
 8 Analog inputs.
– Voltage 0-10VDC
– Current 0-20mA (Jumpers are required to activate 500 current loop resistor)
• Load resistor 500converts 0-20mA to 0-10V
• ie:

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– 4mA @ 500  V = 4 x 10-3 x 500 = 2V
– 20mA @ 500  V = 20 x 10-3 x 500 = 10V

Frequency (P4) / Digital (P10)

 8 Frequency inputs.
– Pulse 0-20kHz
– Current 4-8mA (Jumpers are required to limit current)
• Current limiting resistors convert 5, 12 & 24V pulses to 5mA
• ie:
– 5V @ 1k  I = 5 / 1000 = 5mA
– 12V @ 2.4k  12 / 2400 = 5mA
– 24V @ 4.8 k  24 / 4800 = 5mA

 2 Digital inputs.
– Current High/Low (Same specification as frequency inputs)

9 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Analog Input (P2) DCU I

DCU I (DIP360).
V(in)

 8 Unfiltered inputs JP

10.2k, 0.1%
– 0-10V (R(i) = 13.6k)

287, 0.1%

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– JP installed 0-20mA (R(i) = 500) V(out)

– 16 bit ADC (Analog Digital Converter)

3.4k, 0.1%
1uF 7.5V

232, 0.1%
AIN1 AIN2 AIN3 AIN4 AIN5 AIN6 AIN7 AIN8
JP6 JP7 JP10 JP11 JP15 JP14 JP18 JP19
+12V

+24V

CURRENT LOOP
JP8 JP9 JP12 JP13 JP16 JP17 JP20 JP21

1 P2

ANALOG INPUTS

10 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Analog Input (P2) DCU II & III

DCU II (SCD363) and DCU III (SCD364).

V(in) 3.3k
+

JP -

 8 Filtered inputs (1.6Hz Low-pass RC filter) OPA4234

10.2k, 0.1%
– 0-10V (R(i) >10M) V(out)

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– JP installed 0 - 20mA (R(i) = 500)

3.4k, 0.1%
7.5V

1k, 0.1%

1k, 0.1%
+ +
– 16 Bit ADC (Analog Digital Converter) -
33uF
-
1uF

JP6 JP7 JP10

JP12 JP11 JP15 JP14 JP18 JP19

JP8 JP9 24V

DCU II JP13 JP16 JP17 JP20 JP21

12V

ANALOG
INPUTS 1 P2

JP6 JP7 JP10

DCU III JP8 JP9

JP12 JP11 JP15 JP14 JP18 JP19
24V
JP13 JP16 JP17 JP20 JP21
12V

ANALOG
INPUTS 1 P2

11 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Analog Input / Sensor Power connector (P2) Pin Assignment

DCU I, II and III

Input V(s) Sign Gnd
AD-1 1 2 3

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AD-2 4 5 6
AD-3 7 8 9
AD-4 10 11 12
AD-5 13 14 15

Sign in

Gnd
V(s)
AD-6 16 17 18
AD-7 19 20 21
AD-8 22 23 24
GND 25 26
1

V(s)

Sign in
Gnd
1

AIN1 AIN2 AIN3 AIN4 AIN5 AIN6 AIN7 AIN8

12 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Analog Input / Sensor power Jumpers

AIN1 AIN2 AIN3 AIN4 AIN5 AIN6 AIN7 AIN8

JP6 JP7 JP10 JP11 JP15 JP14 JP18 JP19

DCU I, II and III

+12V

+24V

Input V(s) 12/24 * Current JP8 JP9 JP12 JP13 JP16 JP17 JP20 JP21
CURRENT LOOP

Loop
DCU I

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1 P2

AD-1 JP6 JP8 ANALOG INPUTS

AD-2 JP7 JP9

JP6 JP7 JP10
AD-3 JP10 JP12
JP12 JP11 JP15 JP14 JP18 JP19
JP8 JP9 24V

AD-4 JP11 JP13 JP13 JP16 JP17 JP20 JP21

DCU II 12V

AD-5 JP15 JP16 ANALOG

INPUTS 1 P2

AD-6 JP14 JP17

AD-7 JP18 JP20 JP6 JP7 JP10

AD-8 JP19 JP21 JP12 JP11 JP15 JP14 JP18 JP19

24V
JP8 JP9
JP13 JP16 JP17 JP20 JP21
12V

DCU III ANALOG

INPUTS 1 P2

* DCU I – V(s): 12 Volt (Top) / 24 Volt (Bottom)

DCU II & DCU III – V(s): 12 Volt (Bottom) / 24 Volt
(Top)
13 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Frequency Input (P4) DCU I

DCU I (DIP360)
DCU I (DIP360) Output to
Input
Counter
Vcc
24V 4.7k
8 Inputs 1.9V

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 Input Signal: 4 – 8mA 12V 2.4k

 Frequency max: 20kHz

Frequency 1 & 2
 Optical-Isolation, Common Ground
 16-bit Counter 12V 2.4k
Vcc

 Input 1 & 2: Jumper selectable 12 or 24 1.9V

Volt
 Input 3 to 8: 12 Volt only
Frequency 3 to 8

14 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Frequency Input (P4) DCU II

DCU II (CSD363) Input

DCU II (CSD363) Output to
Counter
Vcc
24V 4.7k

8 Inputs 12V 2.4k 1.9V

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5V
 Input Signal: 4-8mA 1.1k

 Frequency max: 20kHz

Frequency 1 & 2
 Optical-Isolation, Common Ground
Vcc
12V 2.4k
 16-bit Counter 1.9V

 Input 1-2: Jumper selectable 5, 12 or 24 Volt

 Input 3-6: 12 Volt only
Frequency 3 to 6
 Input 7-8: Jumper selectable 0-700mVAC* or 12 Vcc
12V 2.4k
Volt 1.9V
0-700mV 499

Frequency 7 & 8

* Support for Magnetic pickup signals

15 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Frequency Input (P4) DCU III
DCU III (CSD364) Output to
Input
Counter
Vcc
DCU III (SCD364) 24V 4.7k

12V 2.4k 1.9V

5V 1.1k
8 Inputs

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 Input Signal: 4-8mA Frequency 1 & 2

 Frequency max: 20kHz 12V 2.4k 2.4k

Vcc

1.9V
 Optical-Isolation, Common Ground
 16-bit Counter
 Input 1-2: Jumper selectable 5, 12 or 24 Volt Frequency 3 to 6

 Input 3-6: Jumper selectable 24 or 12 Volt* 24V 4.7k

Vcc

 Input 7- 8: Jumper selectable 0-700mVAC, 5, 12V 2.4k 1.9V

12 or 24 Volt 5V 1.1k

0-700mV 499

Frequency 7 & 8

•Support for 24V pulse signals on FR3, 4, 5 and 6.

For 12V pulse signals Jumpers need to be installed.

16 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Frequency Input / Sensor Power connector (P4) pin assignment

DCU I, II and III

SHTDWN
Sign in
Input V(s) Sign Gnd Shutdown
FRIN1* 2 Switch 1-2 for FR-1
FRIN2** 4 Switch 3-4 for FR-2

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FR-1 5 6 7 8
FR-2 9 10 11 12
FR-3 13 14 15 16

V(s)

Gnd
FR-4 17 18 19 20
FR-5 21 22 23 24
FRIN2
FR-6 25 26 27 28 FRIN1 FR1 FR2 FR3 FR4 FR5 FR6 FR7 FR8
12 VDC LED
24 VDC LED
P4

FR-7 29 30 31 32 1

FR-8 33 34 35 36 FIN1 FIN2 FIN3 FIN4 FIN5 FIN6 FIN7 FIN8

12V - LED 38 37
24V - LED 40 39

* FR1 to Counter via P4-1/2

**FR2 to Counter via P4-3/4

17 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Frequency Input current limiting & Sensor Power jumpers DCU I

DCU I
Input Sensor Power Signal

12V 24V 12V 24V

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FR-1 JP22R JP22L JP23R JP23L
FR-2 JP24R JP24L JP25R JP25L
FR-3 X X
DCU I
FR-4 X X
FR-5 X X
FR-6 X X
FR-7 X X
FR-8 X X

•JPxxL (Left), JPxxR (Right)

18 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Frequency Input current limiting & Sensor Power jumpers DCU II & DCU III

DCU II and III

Input Sensor Power Signal
12V 24V 700mVA 5V 12V 24V
C

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FR-1 JP22B JP22T JP34 JP23B JP23T
T
FR-2 JP24B JP22T JP35 JP25B JP25T DCU II
T
FR-3 X JP45
FR-4 X JP46
FR-5 X JP47
FR-6 X JP48
FR-7* X JP38L JP38R
FR-8* X JP39L JP39R DCU III
FR-7** X JP38L JP38 JP49R JP49L
* DCU-II R
** DCU-III
FR-8**(Top), JPxxB
•JPxxT X JP39L
(Bottom), JPxxL JP39
(Left), JPxxR JP50R JP50L
(Right) R
19 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Digital Input (P10) DCU I, II and III

DCU I, II, III JP26 JP27

Vcc
24V 4.7k
V(s)
12V 2.4k
2 Inputs DIN-1 JP30

Sign +
 Input Signal: 4-8mA

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Sign -
 Optical-Isolated Gnd
JP31

 Supports sinking* or sourcing* sensors

JP31 JP27 JP26 JP28 JP29

1

Vcc
24V 4.7k
DIGITAL INPUTS

JP30
V(s)
JP33 JP29 JP28 12V 2.4k
DIN-2 JP32

JP32
Sign +
Sign -
Gnd
JP33

*Sinking: Sensor pulls signal to ground.

*Sourcing: Sensor supplies power

20 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Jumper configuration Digital Input (P10) DCU I, II and III

Sinking Sensor
Sinking Sensor
 Pressure switch (V(s) = 24V, DIN2) JP28 JP29
Vcc
24V 4.7k
– Jumper: JP28T to JP29T
V(s)
 Pressure switch (V(s) = 12V,DIN2) 12V 2.4k
–
DIN-2 JP32
Jumper: JP28B to JP29B

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Sign +
Sign -

Gnd
JP33

Pressure Activate Switch

Sourcing Sensor
Sourcing Sensor
 Proximity switch 3-wire (V(s) = 24V,DIN1)
– Jumper: JP26 JP27
Vcc
24V 4.7k
• JP26C to JP26T (Vs=24VDC) V(s)
• JP27C to JP27T(Sign 24 V pulse)
12V 2.4k
• JP31 (GND) DIN-1 JP30

Sign +

Sign -
Gnd

JP31

*Sinking: Sensor pulls signal to ground. Prox

*Sourcing: Sensor supplies power Switch

21 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Digital Input / Sensor Power connector (P10) Pin Assignment

DCU I, II and III

Input DIN-1 DIN-2

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1
V(s) 1 5
V(s)1 Sig+1
Sig-1 Gnd
Sig+ 2 6 V(s)2 Sig+2
Sig-2 Gnd

Sig- 3 7 Gnd Gnd

Gnd 4 8

Gnd 9 10

22 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Analog Output Connector (P3)

DCU I, II & III

0-10V V I 0-20mA

 2 Dual Analog
– 0-20mA (12 Bit resolution)

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IC
– 0-10 Volt (12 Bit resolution) -
x1 0-10V
+

1
0-20mA (1) Gnd
0-10V (1) Gnd
0-20mA (2) Gnd
0-10V (2) Gnd
Gnd Gnd

P3

Analog Output

Note: Power supplied to 12-bit Digital to Analog converter, Volt to

Current converter and Unity Gain Follower is 24VDC regulated

23 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Digital Output Connector (P5)

DCU I
 4 Digital (Solid State switch) V(b) V(b) V(b) V(b)
– Pulse: 12 Volt (Battery/Dirty Power)
– I(max): 4 A

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P5
DCU II & III 1

 4 Digital (Solid State switch) Gnd Gnd Gnd Gnd

– Pulse / PWM: 12 Volt (Battery/Dirty Power)

– I(max): 4 A
OUT1 OUT2 OUT3 OUT4

P5
1
DIGITAL OUTPUT

24 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Signal Level – Digital Output

DOUT-1

Signal Digital Output

Solenoid 1

 Switched output DOUT-2

Solenoid 2
– 0 or 12 Volt
– Uses: 100%

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• Open 50%

• Close 0%

 PWM Time based pulses

– Frequency 33 Hz
– Pulse width 10 – 90 %
– Uses:
• Proportional valve
• Engine throttle 10% 30% 50% 70% 90% 25%

 Maximum voltage 100%

– DCU I, II and III pre-revision AM 12 50%

Volt 0%

– DCU III revision AM and later 24 Volt PWM – Frequency 33 Hz

25 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Serial Communication (P9)

DCU I 1
 Serial 1: (RS232)
 Serial 2: (RS232) RS232

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DCU II & III
1
 Serial 1: (RS232)
 Serial 2: (RS232 or RS485) RS232
JP42
LOAD

JP41

JP44
JP43

JP40
Note: Serial1 is connected to Micro Processor serial I/O communication port

26 JHB
Revision: 1 21-Dec-2007
 DCU Serial Communication
Signal Level RS-232

RS232 – Standard
 Defines the voltage levels, referenced to a common
ground, that correspond to logical one and logical
zero.

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+15V Space

– Logical one (Mark) = - Voltage (Off) Start

LSB
1 1 0 0 1 0 1
MSB
0 Stop

– Logical zero (Space) = + Voltage (On)

Function: On
– Open circuit max: 25Volt
+3V

– Common signal levels: ±5V, ±10V, ±12V, and ±15V Gnd Start b0 b1 b2 b3 b4 b5 b6 b7 Stop
– Invalid signal level range from +3 to -3V -3V

– DCU uses ±12V Function: Off

 Network - Point-to-Point serial communication

Idle Idle
– Serial 1: -15V
Time
Mark

• DCU to Application LSB: Least Significant Bit Signal levels RS232 Serial Communication
MSB: Most Significant Bit
• DCU to Upstream (Daisy-chained) DCU
• CPU to Application (J1 installed)
– Serial 2:
• DCU to Downstream (Daisy-chained) DCU
• DCU to Application (Troubleshooting using DCU Shell)

27 JHB
Revision: 1 21-Dec-2007
 DCU Serial Communication
Signal Level RS-485

RS485 – Standard

Space

Space
 Specifies a differential form of signalling. The dif-

Mark
ference between wires U- and U+ indicates a logic Mark Space Mark
U+ Mark Mark
1 level, the reverse polarity indicates logic 0.

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U- Idle Idle
– Logical one (Marking, OFF) = U+ > U- 1 1 0 0 1 0 1 1

Stop
Start
– Logical zero (Spacing, ON) = U+ < U-
– Minimum V: 0.2 Volt T
– V referred to common ground between +12 and -7
Volt.
– Common V signal levels: 5V
– 35 Mbit/s up to 10 mtr
– 100 kbit/s up to 1200 mtr
 Network topology
– Point to Point
– Bus

28 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Serial Communication connector (P9) pin assignment

DCU I, II and III

Input / Output Serial 1 Serial 2
T(x) 1 6

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R(x) 3 8

1
T(x)1 Gnd
Gnd 2 7 Shutdown
R(x)1

Shutdown 4 9 Gnd T(x)2 \ Comm A

Gnd R(x)2 / Comm B
Comm A* 6 Shutdown Gnd

Comm B* 8
Gnd 5 10

* DCU II and III:

Serial 2 configured for RS485 communication.

29 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Serial Communication (P9) Jumpers

Serial 2: DCU II and III 5V

Signal RS232 RS485

RS485

1.5k
Pull Up Resistor

Tx JP43 (Bottom) JP40

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R(x)2 R(x)2
Rx JP44 (Bottom) JP43 JP44
RS485

120
T(x)2 A
Load Resistor

Comm: A JP43 (Top) T(x)2 B

Comm: B JP44 (Top) JP41

JP42

RS485 T(x)2
Pull up JP40

1.5k
Pull Down Resistor

Pull Down JP41

Load JP42

RS232
JP42
LOAD
JP41
JP43
JP44
JP40

30 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
CAN Network Communication (P1/P6)

DCU I
 CAN 1: (P1) Connection to CAN-Bus
CANL CANH GND
P1

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DCU II & III 1

 CAN 1: (P1) Connection to CAN-Bus CAN 1

 CAN 2: (P6) Connection to secondary CAN-Bus JP51
DCU III Only

DCU III
CANL CANH GND
 CAN-Bus termination resistor (120 Ohm) selectable via jumper: P6
– CAN 1: JP51
– CAN 2: JP52 1

CAN 2
JP52
DCU III Only

31 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Signal level CAN

CAN – Standard
 Specifies a differential form of signalling. The difference between wires
CAN-HI and CAN-LO indicates a logic 1 level or logic 0.

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– CAN-HI: 2.75 to 4.50 Volt
– CAN-LO: 2.25 to 0.50 Volt
– V: 0.5 to 4.0 Volt
– 125 kbit/s up to 1600 ft (500 m) CAN-HI
0.5V 4.0V
CAN-HI

 Network topology
– Bus
CAN differential signals

32 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Power (P8)

DCU I, II & III

 12VDC regulated
– Supplies 12VDC Sensor Power via Input connectors
– Supplies power to most DCU components via an on-board

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12V GND 24V GND
12VDC to 5VDC step down chip

P8
 24VDC regulated DC/DC INPUT

– Supplies 24VDC Sensor Power via Input connectors

– Supplies power to the analog output related components

33 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Power distribution (P7, P11)

DCU I, II & III (Pre-Rev AM)

P11 P7

+ OUT -
V(out)

 12VDC Un-regulated/Dirty

POWER
{

+ IN -
– Protected by: 1,500V transient zener diodes (D8,D9) that

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V(in)

break-down at 19VDC. (1.5KE20A)

1
– Input 12VDC distribution.
– Supplies 12VDC Unregulated/Dirty power to digital
outputs.

P11-2 P11-4
P7-1 P7-3
+V UNREG to Digital outputs
D8 D9
EGND
P7-2 P7-4

0.1F 1M

34 JHB
Revision: 1 21-Dec-2007
 DCU Hardware
Power distribution (P7, P11)

DCU III (Revision AM or later) P11 P7

+ OUT -
V(out)

POWER
 12-24VDC Un-regulated/Dirty {

+ IN -
V(in)

– Protected by 1,500V transient zener diodes (D8,D9) that

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1

1
break-down at 25.7VDC. (1.5KE27A)
– Input 12-24VDC for distribution
– 12 or 24VDC Unregulated/Dirty power to digital outputs.

P11-2 P11-4
P7-1 P7-3
+V UNREG to Digital outputs
D8 D9
EGND
P7-2 P7-4

0.1F 1M

35 JHB
Revision: 1 21-Dec-2007
 DCU
Control Jumpers

Control Jumpers
 JP1
– JP1 is the BootStrap Jumper, when installed the MicroProccessor expects
the startup commands from the serial communication port. This jumper
is used to load firmware into memory.
 Unit Type JP2 (RDA S), JP3 (RDA R), JP4 (JAB II) and JP5 (DCU)

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– Unit type jumpers are used by the firmware to indicate which sub-
routines of the control program needs to be executed. (See firmware for
function)
 Memory selection (JP36 and JP37)
– Memory selector jumpers are used to select Memory (JP36 Flash, JP37
RAM)
 JP34 DOUBLER (DCU I only)
– JP34 is used on the DCU I in combination with the unit type jumpers.
(See firmware for function)

36 JHB
Revision: 1 21-Dec-2007
 DCU
Status BAR

The status BAR LEDs are controlled by the firmware.

 Process status:
– SER 1 (LED0 and LED1)
• LED0 (SER 1 TX) indicates transmission of data on Serial port 1
• LED1 (SER 1 RX) indicates reception of data on Serial port 1
– SER 2 (LED2 and LED3)

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• LED2 (SER 2 TX) indicates transmission of data on Serial port 2
• LED3 (SER 2 RX) indicates reception of data on Serial port 2
– CAN 1 (LED4 and LED5)
• LED4 (CAN 1 TX) indicates transmission of data on CAN port 1
• LED5 (CAN 1 RX) indicates reception of data on CAN port 1
– SER 2 (LED6 and LED7)
• LED6 (UNIT STS1) / Hart beat 1/second, indicates firmware routine executing.
• LED7 (UNIT STS2) Not used.
– CAN 2 (LED8 and LED9), DCU II & DCU III
• LED8 (CAN 2 TX) indicates transmission of data on CAN port 2
• LED9 (CAN 2 RX) indicates reception of data on CAN port 2

37 JHB
Revision: 1 21-Dec-2007
 DCU
Status BAR

The status BAR LEDs are controlled by the firmware.

 Error status:
– Sequential LED0, LED1,…, LED9 indicates firmware incorrectly
configured.

Schlumberger Private
38 JHB
Revision: 1 21-Dec-2007
 DCU
Filter board (DCU I)

Filter board

 DCU filter board

– Mounted below DCU-I

Schlumberger Private
 Function
– Provides analog input filtering for DCU-I
– Analog input signals conditioning
– Configuration jumpers to select Voltage
or Current sensors.

39 JHB
Revision: 1 21-Dec-2007
 DCU
Support boards (I-O)

DCU I-O
 CSD362
– 16 Digital outputs to control additional
valves, solenoids etc…

Schlumberger Private
 CSD362-B
– 16 Digital outputs to control additional
valves, solenoids etc…
– 16 Digital inputs to provide feedback for
valves.

40 JHB
Revision: 1 21-Dec-2007
 DCU
EtherNET CAN GateWay

Ethernet CAN GateWay (ECGW)

 Configuration
– Master
– Slave

Schlumberger Private
 Function
CAN to EtherNET converter

41 JHB
Revision: 1 21-Dec-2007
 DCU
Break-out board

Break-out board

 DCU Break-out board

– Installed on top of a DCU

Schlumberger Private
– 110 Screw terminals for Input and
Outputs
– 5, 12 and 24Volt power for DCU and
sensors
– Signals conditioning
– Diagnostic leds
– Configuration jumpers
– Input power 24VDC

42 JHB
Revision: 1 21-Dec-2007
 DCU
Programmable Logic Controller

DCU performs the same function as a Programmable

Logic Controller (PLC) would.
 Firmware controls Inputs and Outputs.

Schlumberger Private
 One board performs most functions
 Consistent foot print and I-O connector positions for
different generations DCU’s
 Better control of firmware

43 JHB
Revision: 1 21-Dec-2007
 DCU Firmware
Download/Configuration Hardware

DCU I
 Not supported

Schlumberger Private
DCU II & III
 Required:
– Computer
– CAN adapter (Softing)
– Serial cable (DB9 – 10-pin AMP)
– CAN network cable (DB9F – 4-pin Phoenix)
– CAN Terminator (2 * 120 Ohm)
– DCUWizard (InTouch)
– Firmware (InTouch)

44 JHB
Revision: 1 21-Dec-2007
 DCU Firmware
Communication Hardware

CAN communication
 Computer
– Win2000, WinXP
– Serial port

Schlumberger Private
 CAN adapter
– Softing adapters
• CANusb
• CANcard2
• CANpci
• CAN104
 CAN adapter drivers
– CAN Layer 2 V4.11 drivers

45 JHB
Revision: 1 21-Dec-2007
 DCU Firmware
Communication Cables Serial

DCU Communication Cables

 Serial cable (DB9 – 10-pin AMPMODU Mod IV)
 Serial cable (DB-9F – 7-pin Jupiter (WS-Standard))

Schlumberger Private
Serial DB- AMPMOD Jupiter
Cable 9F U Mod IV

Tx 2 3 3

Rx 3 1 1

Gnd 5 2 2

46 JHB
Revision: 1 21-Dec-2007
 DCU Firmware
Communication Cables CAN

CAN Communication Cables

 CAN network cable (DB9 – 4-pin Phoenix)
 Terminator

Schlumberger Private
CAN DB-9F Phoeni Jupiter
x
CAN-HI 7 2 3
CAN-LO 2 3 1
GND 3/6 1 2
POWER 4
Function DB-9M DB- Function DB-9M DB-
9F 9F
Reserved 1 1 GND 6 6
CAN-LO 2 2 CAN-HI 7 7
GND 3 3 Reserved 8 8
Reserved 4 4 CAN-V+ 9 9

47 JHB Shield 5 5 120Ohm 2 7

Revision: 1 21-Dec-2007
 DCU Firmware
DCU I

Required:
 DCUWizard (InTouch)
 HMI (Human Machine Interface)
 CAN Adapter
 Serial and CAN Communication Cable and Terminator

Schlumberger Private
Acquisition (Schlumberger RDA Protocol):
 Firmware: JAB 3.x
 Jumper JP34 (DOUBLER) and.
– DCU Type: RDA-S (JP2), Acquires data from: 4 Frequency + 8 Analog inputs
– DCU Type: RDA-R (JP3), Acquires data from: 8 Frequency + 4 Analog inputs
– DCU Type: JAB II (JP4), Acquires data from: 8 Frequency + 4 Analog inputs
and Simulates a SIM for CTSI via CAN.

Control:
 Firmware: DCU 5.3
 Jumper: JP5 (DCU)
 Configuration via DCUWizard or HMI as per maintenance
manual

48 JHB
Revision: 1 21-Dec-2007
 DCU Firmware
DCU II & DCU III

Firmware download:
Required:
– DCUWizard CAN Adapter
– Serial and CAN Communication Cable and Terminator

Schlumberger Private
– Jumper (JP1 for serial download)
Acquisition Firmware:
– DCU2_CMTxxx / DCU3_CMTxxx (Cementing Blending/Pumping Equipment)
– DCU2_FRCxxx / DCU3_FRCxxx (Stimulation Blending Equipment)
Control Firmware:
– DCU2_CMTxxx / DCU3_CMTxxx (Cementing Blending/Pumping Equipment)
– DCU2_FRCxxx / DCU3_FRCxxx (Stimulation Blending Equipment)
– FPC (Fracturing Pumping Units)
– Shutdown
– X11 (Coiled Tubing Unit)
– ??? (Wireline)

49 JHB
Revision: 1 21-Dec-2007
 DCU Firmware
DCU II & III Acquisition

Supported Protocol:
– Schlumberger RDA Protocol (12-bit) via RS232
– Schlumberger Extended RDA Protocol (16-bit) via RS232
– CTSI CAN protocol (SDS)

Schlumberger Private
Required:
– XxxCAT (FracCAT, CATMonitor)
– Serial Communication cable.
– Firmware:
• DCU II
– DCU2FRCxxx (preferred)
– DCU2CMTxxx
• DCU III
– DCU3FRCxxx (preferred)
– DCU3CMTxxx

Configuration:
– Jumper:
• JP2 (RDA-S): 12-bit / 16-Bit - 6 Frequency + 6 Analog
• JP3 (RDA-R): 12-bit - 8 Frequency + 4 Analog
• JP4 (JAB II): 12-bit – 4 Frequency + 8 Analog and CTSI via CAN

50 JHB
Revision: 1 21-Dec-2007
 DCU Firmware
DCU II & III Stimulation Blending Equipment

Supported Protocol:
– CAN protocol (SDS)
Required:
– DCU Wizard
– HMI for Stimulation Blending Equipment (POD, PCM, LTM)

Schlumberger Private
– CAN Adapter (CANusb, CANcard2,CANpci, CAN104)
– CAN Communication cable.
– Firmware:
• DCU II
– DCU2FRCxxx
• DCU III
– DCU3FRCxxx

Configuration:
– Jumper:
• JP5 (DCU)
– Firmware (As per Equipment manual):
• Address
• Attribute
• Serial Number

51 JHB
Revision: 1 21-Dec-2007
 DCU Firmware
DCU II & III Cement Blending Equipment

Supported Protocol:
– CAN protocol (SDS)
Required:
– DCU Wizard
– HMI for Cement Blending Equipment (Truck, TruckLite, Skid, SkidLite)

Schlumberger Private
– CAN Adapter (CANusb, CANcard2,CANpci, CAN104)
– CAN Communication cable.
– Firmware:
• DCU II
– DCU2CMTxxx
• DCU III
– DCU3CMTxxx

Configuration:
– Jumper:
• JP5 (DCU)
– Firmware (As per Equipment manual):
• Address
• Attribute
• Serial Number

52 JHB
Revision: 1 21-Dec-2007
 DCU Firmware
DCU III Fracturing Pumping Units

Supported Protocol:
– CAN protocol (SDS)
– J1939 Protocol over CAN. (ECM communication)
Required:
– DCU Wizard

Schlumberger Private
– HMI for Fracturing Pumping Units (FPC)
– CAN Adapter (CANusb, CANcard2,CANpci,
CAN104)
– CAN Communication cable.
– Firmware:
• DCU III
– DCU3_Fpc364R_xxx

Configuration:
– Jumper:
• JP5 (FPC Master DCU)
• JP4 (FPC Slave DCU)
– Firmware (As per Equipment manual):
• Address
• Attribute
• Serial Number Configuration / Download

53 JHB
Revision: 1 21-Dec-2007
 DCU Firmware
DCU III Coiled Tubing Units

Supported Protocol:
– CAN protocol (SDS)
Required:
– HMI for X-11 Units (OpsCAB)
– CAN Adapter (CANusb, CANcard2,CANpci, CAN104)

Schlumberger Private
– CAN Communication cable.
– Firmware:
• X11
– DCU3_X11x_xxxx

Configuration:
– Jumper:
• JP2 (X-11 BOP)
• JP3 (X-11 Injector)
• JP4 (X-11 HPU)
• JP5 (X-Reel)
• JP1, JP2, JP3, JP4, JP5 (X-11 Control panel)

54 JHB
Revision: 1 21-Dec-2007
 DCU
DCU Standard enclosures

DCU enclosures:
– ROSE Part#: 02162609.00
– Dimension: 10.24 x 6.30 x 3.58” (260 x 160 x 91mm)
– Equipped with:

Schlumberger Private
• DCU Board with Power supply (SLB Part#: 564735000)
• 12 / 24 VDC LED indicators
• Jupiter connectors and/or cable glands depending on
model.
– Enclosure models:
• DCU STANDARD BOX (564732000)
• DCU SENSOR BOX (568273000)
• DCU RATE BOX (570257000)
• DCU 4 x 4 Box (570341000)
• DCU Express (570342000)
• DCU Shutdown

55 JHB
Revision: 1 21-Dec-2007
 DCU
DCU Standard Enclosure Power Supply

DCU Board with Power supply: 10 9 8 7 6 5 4 3 2 1

 Hardware:
– DCU I, II or III
– CD/DC Converter 12 to 24V with

Schlumberger Private
conditioning board (50Watt)
12 TO 12 VOLT
– CD/DC Converter 12 to 12V with CONVERTER

conditioning board (50Watt) CIRCUIT BREAKER

7.5 AMP
12 TO 24 VOLT
– Circuit Breaker (7.5A) CONVERTER

56 JHB
Revision: 1 21-Dec-2007
 DCU
DCU Standard Enclosure Power Supply Wiring

RED/WHT +12 IN WHT +24 IN

RED "LINE"

RED "LOAD"
GRN GND GRN GND

Schlumberger Private
CIRCUIT BREAKER
BLK POWER OUT - 7.5 AMP BLK POWER OUT -

RED POWER OUT + RED POWER OUT +

12/12 VOLT 12/24 VOLT

CONVERTER CONVERTER

LINE LOAD

GN GN
CANLCANHD CANLCANHD UNIT TYPE
P9 P6 1 P1 P9
JP2 BLK 12/12 -IN
SER TX1
JP3 P11 P7
SER RX1
JP4 SER TX2 BLK 12/24 -IN
PROFIBUS CAN 2 CAN 1 JP5 RS 232

+ OUT-
SER RX2
JP42
JP31 JP27 JP26 JP2-RDA S CAN TX1 LOAD RED 12/12 +IN

POWER
JP36
JP37

JP52 JP51 JP3-RDA R CAN RX1

JP30 JP4-JAB II STS1
STS2 RED 12/24 +IN
JP41
JP43
JP44
JP40

+ IN -
DIGITAL INPUTS

FLASH JP5-DCU
JP33 JP29 JP28 RA CAN TX2
M CAN RX2
JP32 CSD364

P8
DCU SENSOR
GRN 12/24 -OUT

GN
SLB P/N: 100338940-AA
P10

24V D
P3 ADDRESS : N/A WHT 12/24 +OUT

DC/DC INPUT
ATTRIBUTE: N/A
SW VER: FRCXXX GRN 12/12 -OUT

GN
12V D
RED/WHT 12/12 +OUT

ANALOG
OUTPUTS JP1 P5

SER LOADER
OUT4
P12

DIGITAL OUTPUT

+24
OUT3
JP34

JP23

JP22

FREQ1 +12

+24
OUT2

FREQ2
JP 35

JP25

JP24

+12 JP6 JP7 JP10

JP50
FREQ 8
JP39 JP12 JP11 JP15 JP14 JP18 JP19
OUT1

0-700MV JP8 JP9

JP38
JP45

JP46

JP47
JP48

FREQUENCY INPUTS FREQ 7 JP13 JP16 JP17 JP20 JP21

JP49

ANALOG
P4 INPUTS P2
+12V +24V

57 JHB
Revision: 1 21-Dec-2007
 DCU
DCU Standard enclosures

 DCU STANDARD BOX (SLB Part#: 564732000)

– ROSE Part#: 02162609.00
– Dimension: 10.24 x 6.30 x 3.58” (260 x 160 x 91mm)
– Equipped with:

Schlumberger Private
• Power
• 7.5 Ampere breaker
• Termination block
• 12 / 24 VDC LED indicators
• DCU I, II or III
• Jupiter connectors and/or cable glands depending on
model.
– Enclosure models:
• DCU STANDARD BOX (564732000)
• DCU SENSOR BOX (568273000)
• DCU RATE BOX (570257000)
• DCU 4 x 4 Box (570341000)
• DCU Express (570342000)
• DCU Shutdown

58 JHB
Revision: 1 21-Dec-2007