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Stud Emhart - Funcionamiento Basico

The document describes the weld sequence and process for a linear motor-driven spot welding gun. It involves lifting the welding tip with the motor, plunging it to make contact, applying weld current for a programmed time, then lifting the tip after current cuts off. It also details how the system self-optimizes the weld time and current based on measurements of voltage and resistance to compensate for factors like contamination on the surfaces.

Uploaded by

Ruben Carranza C
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© © All Rights Reserved
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126 views6 pages

Stud Emhart - Funcionamiento Basico

The document describes the weld sequence and process for a linear motor-driven spot welding gun. It involves lifting the welding tip with the motor, plunging it to make contact, applying weld current for a programmed time, then lifting the tip after current cuts off. It also details how the system self-optimizes the weld time and current based on measurements of voltage and resistance to compensate for factors like contamination on the surfaces.

Uploaded by

Ruben Carranza C
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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LIFT COIL OFF - PLUNGE - WELD CURRENT OFF

LIFT COIL OFF - PLUNGE - WELD CURRENT OFF

0VDC 70VDC 70VDC 0VDC


LIFT COIL
PROBE

COLLET PLUNGE SPRING

PLUNGE POINT

70VDC LIFT COIL

DROP DOWN TIME 12 mS

WELD
LIFT
CURRENT

ARC VOLTAGE
= APPROX. 24VDC

PILOT CURRENT; STUD MOVEMENT (LIFT)


APPROX. 40 AMPS .045” OR 1.2mm
DETERMINING
DETERMININGWELD
WELDTIME
TIME
70VDC 0VDC
LIFT COIL
V=24V V=0V

VOM VOM PLUNGE SPRING

PLUNGE POINT

70VDC LIFT COIL

12 mS DROP DOWN TIME

WELD
CURRENT
WELD
WELDCURRENT
CURRENT
ARC VOLTAGE
OFF WHEN
OFF WHEN
ARC
ARCVOLT
VOLT == 0V
0V
STUD MOVEMENT (LIFT)

00mS
mS MARK 18mS
MARK 18mS MARK
MARK
OF PROGRAMMED
OF PROGRAMMED
30
30 mS
mS WELD
WELDTIME
TIME 18 mS + 12 mS = 30 mS WELD TIME
SELF
SELF -- OPTIMIZATION
OPTIMIZATION
PILOT ARC MAIN ARC

OILY SURFACE
OILY SURFACE

70VDC LIFT COIL

WELD
WELD TIME
TIME REPROGRAMMED
REPROGRAMMED
WHEN
WHEN PILOTARC
PILOT ARC VOLTAGE
VOLTAGE
READS Time compensation
READS HIGHER THAN NORMAL
HIGHER THAN NORMAL

HIGHER
HIGHER THAN
THAN NORMAL
NORMAL 30MS
ARC
ARC VOLTAGES DUE
VOLTAGES DUE TO
TO
OIL OR CONTAMINANT
OIL OR CONTAMINANT 700 AMPS

ARC VOLTAGE

STUD MOVEMENT (LIFT)


SELF
SELF -- OPTIMIZATION
OPTIMIZATION
PILOT ARC MAIN ARC

OILY SURFACE
OILY SURFACE

70VDC LIFT COIL

WELD
WELD CURRENT
CURRENT REPROGRAMMED
REPROGRAMMED Current compensation
WHEN
WHEN PILOT ARC VOLTAGE
PILOT ARC VOLTAGE
READS
READS HIGHER THAN NORMAL
HIGHER THAN NORMAL 24MS

HIGHER
HIGHER THAN
THAN NORMAL
NORMAL 730 AMPS
ARC
ARC VOLTAGES DUE
VOLTAGES DUE TO
TO
OIL OR CONTAMINANT
OIL OR CONTAMINANT 700 AMPS

ARC VOLTAGE

STUD MOVEMENT (LIFT)


WELD
WELD SEQUENCE
SEQUENCE LINEAR
LINEAR MOTOR
MOTOR

0V +140V +140V -140V

MOTOR DRIVE- LIFT


MOTOR DRIVE- PLUNGE PLUNGE POINT

DROP DOWN TIME “X”mS

WELD
LIFT
CURRENT

ARC VOLTAGE
= APPROX. 24VDC

PILOT CURRENT STUD MOVEMENT (LIFT)


APPROX. 40 AMPS = .045” OR 1.2mm
LM MOTOR PINS
“A” AND “B”
READ 2.5 OHMS

“MEASUREMENT
LINE” CIRCUIT:
PIN “K” TO WELD
POWER CABLE
READ 0 OHMS

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