SIMATIC PCS 7

System Overview

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.1
SITRAIN Training for
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 Overview of Functions of an Entire Plant

?
C C C

B B B B

A A A A A

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.2
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 Totally Integrated Automation
Tele
Office Service


Local control room Central control room Engineering Local control room


SIMATIC PCS 7

SIMATIC HMI SIMATIC

Controller
OP 032 S

PROFIBUS DP SIPART DR
SIMATIC
S7/M7-300

SIWAREX M
P R O C E S S F IE L D B U S

SIEMENS SIMODRIVE SINUMERIK

SENSOR SIMODRIVE
MI CRO M AS T ER

PROFIBUS PA SIMOVERT
MASTERDRIVES
MICROMASTER
E /R
M o du l

SITRANS P
SIMODRIVE
POSMO 1FT6/1FK6

Batch Warm area Cold end

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.3
SITRAIN Training for
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 Vertical Integration

SIMATIC
Database Communicatio
n

Data Management

Software

Communication
HMI SCADA

SPS Controller

Distributed I/O I/O

Field

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.4
SITRAIN Training for
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 Horizontal Integration

TI
C
TI
C
TIC
TI
C
TI
C
TIC
SF
C

?
COROS OP45

WinCC C C C

B B B B

A A A A A

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.5
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 The Classic Solution

PC

?
C C C

PLC PCS B B PLC

B B

A A A A A

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.6
SITRAIN Training for
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Siemens AG 2001. All rights reserved.
 The New SIMATIC Control System

?
PC

SIMATIC Process Control System 7 C C C

PLC PLC
B B B B

PCS A A A A A

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.7
SITRAIN Training for
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 What Is Process Control?

Automation AS
technology
• Measurement
• Closed-Loop Con.
• Open-Loop Con.
etc.
 HMI
•Displaying
•Operating
•Logging
OS
+ etc.

Communication
technology Bus

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.8
SITRAIN Training for
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 Seamless Integration of Today's Systems

TELEPERM M SIMATIC
SIMATIC Process
Process Control
Control System
System 77

SIMATIC PCS

SIMATIC S5/COROS

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.9
SITRAIN Training for
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Siemens AG 2001. All rights reserved.
 A New PLC Generation with Integrated Process Control Functionality

SIMATIC Controllers

S7 200 S7 300

+
S7 400 SIMATIC
M7
SIMATIC C7

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.10
SITRAIN Training for
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Siemens AG 2001. All rights reserved.
 SIMATIC PCS 7 Automation Systems:
S7 Controller/CPU 414-3 to 417-4H

Configuration: modular, no fan

24 VDC power supply or 115/230 VAC

CPU with a memory card and

integrated interfaces for PROFIBUS-DP and MPI

Communications processor for the PROFIBUS

system bus or Industrial Ethernet

Additional communications processors for

distributed I/Os to the PROFIBUS DP or
SM 421 digital input for cabinet messages

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.11
SITRAIN Training for
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Siemens AG 2001. All rights reserved.
 Complete I/O Module Spectrum

SIMATIC Distributed I/Os

S
0
1
2

• Standard I/O modules (A class)

3
4
5
6
7

0
1
2
3
4

•
5

I/O modules with diagnostics (B class)

6
7

• Ex(i) modules
S
0
1
2
3
4
5
6
7

0
1

• Functional modules (e.g. closed-loop

2
3
4
5
6
7

controllers and counters)

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.12
SITRAIN Training for
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 SIMATIC PCS 7 Automation Systems:
Distributed I/Os

Ind. Ethernet

SIMATIC Distributed I/O - ET 200M

Standard I/O modules
AS 414, AS 416, AS 417
Intrinsically safe modules [EEx ib]
Function modules

ET 200 M
Properties ET 200M
Up to 8 modules per station PROFIBUS DP
Up to 61 analog values per station
ET 200 M
High channel density and functionality [EEx ib]
Removing and connecting modules
possible during operation
Degree of protection IP 20 Field
devices

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.13
SITRAIN Training for
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 SIMATIC PCS 7 Automation Systems:
Standard Signal Modules in ET 200M

Ind. Ethernet

Non-diagnostics-capable modules (Class A)

Digital input 16 channels, 24 VDC

Digital output 16 channels, 24 VDC / 0.5 A AS 414, AS 416, AS 417

Diagnostics-capable modules (Class B)

ET 200 M
Digital input 16 channels, 24 VDC
PROFIBUS-DP
Digital output 8 channels, 24 VDC / 0.5 A,
Can be made redundant (redundant output on a
simple actuator)
Analog input 8 channels, 14 bit
Analog output 4 channels, 12 bit

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.14
SITRAIN Training for
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 Advanced support for redundant I/O modules

 I/O-redundancy for selected modules  Configuration via Browser

of the ET 200M line

AS 414 H
AS 417 H
PROFIBUS-DP

I/O module
sensor

redundant
I/O module

 Redundancy configurable separately for every module

 mixture of red. & non-red. modules in one CPU possible
 no specific logic in CFCs necessary - channel switch-over done
automatically by the system

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.15
SITRAIN Training for
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 I/O modules that support new redundancy concept
 fail safe:
F-DI F-DI

 DI 14 x DC24 V (6ES7326-1BK00-0AB0)
 DI 8 x NAMUR [EEx ib] (6ES7 326-1RF00-0AB0)
F-DO F-DO

 DO 10 x DC24V/2A (6ES7 326-2BF00-0AB0)

 AI 6 x 13Bit (6ES7 336-1HE00-0AB0) F-AI F-AI

 standard ET200M line: DI DI

 DI 16 x DC24V, Diagnosis (6ES7 321-7BH00-0AB0)

DO DO

 DO 32 x DC24V/0.5A (6ES7 322-1BL00-0AA0)

 AI 8 x 12Bit (6ES7 331-7KF02-0AB0) AI-U AI-U

 AO support in progress
R

 project specific solutions, e.g.: I

 AO 4 x 12 Bit (6ES7 332-5HD01-0AB0)

 DO 8 x DC24V/0.5A (6ES7 322-8BF00-0AB0)
 DO 16 x DC24V/0.5A (6ES7 322-8BH00-0AB0)

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.16
SITRAIN Training for
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Siemens AG 2001. All rights reserved.
 SIMATIC PCS 7 Automation Systems:
ET 200M “Hot Swapping” Mounting Rack

Bus module 1 Bus module 2 Bus module 3

(for IM 153) 2 I/O mod. à 40 mm 1 I/O mod. à 80 mm

Rail

ET 200 M

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.17
SITRAIN Training for
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 SIMATIC S7-400F/FH with ET 200M

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.18
SITRAIN Training for
Automation and Drives
Siemens AG 2001. All rights reserved.
 SIMATIC PCS 7 Automation Systems:
Cabinet Design - CPUs and I/Os

Standard cabinet (2000 x 800 x 400 mm)

Conforms to CE
Completely pre-wired
AS 414, AS 416
With PROFIBUS DP and system bus
IP 40 degree of protection (IP 54 optional)
5 x ET 200 M with 8 modules each

Power supply:
DC 24 V single / redundant
230 VAC

Capacity (example for mixed operation):

20 x 8 = 160 analog values and
20 x 16 = 320 binary values

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.19
SITRAIN Training for
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Siemens AG 2001. All rights reserved.
 The New Generation of HMI Systems: WinCC

SIMATIC HMI
WinCC
WinCC
Windows
Windows
Control Center
Control Center

WinCC

Open for
PC other
n
base PLC systems Ope itecture
arch

Scalable
Easy interface Price
Standard
to Operator
use with System
options

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.20
SITRAIN Training for
Automation and Drives
Siemens AG 2001. All rights reserved.
 Communication via Fieldbus/System Bus:
PROFIBUS, Industrial Ethernet and MPI

SIMATIC NET

ES
OS OS

MPI
MPI // PROFIBUS
PROFIBUS // Industrial
Industrial Ethernet
Ethernet
PROFIBUS
PROFIBUS DP
DP

P R O C E S S F IE L D B U S

M
AS-Interface
AS-Interface

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.21
SITRAIN Training for
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Siemens AG 2001. All rights reserved.
 SIMATIC NET - Which Bus for Which Task?

MPI (only for test purposes)

Communication for small to medium-sized systems
Integrated programming interface for the controller

PROFIBUS (small configurations only)

Fast, standardized fieldbus (EN 50170)
Fast system bus for medium- to large-scale configurations

Industrial Ethernet (recommended)

System bus with high performance for large-scale configurations
Communication with the corporate management level (TCP/IP)

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.22
SITRAIN Training for
Automation and Drives
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 PROFIBUS PA

Master Master
(Class 1) (Class 2)

PROFIBUS DP

PROFIBUS PA

Slaves
(Field devices, distributed I/Os, lower-level PLCs,
network transition to PROFIBUS PA)

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.23
SITRAIN Training for
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Siemens AG 2001. All rights reserved.
 SIMATIC PCS 7 - Engineering Toolset

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.24
SITRAIN Training for
Automation and Drives
Siemens AG 2001. All rights reserved.
 Special Process Industry Requirements:
Integral OS-AS-ES System Architecture

Operator
Operator Interface
Interface
X Engineering
Engineering Station
Station
W

C C
IN

OS ES
CC

Communication
Communication
Et
h er
n et
S7
C
TI
MA

Controller
Controller
SI

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.25
SITRAIN Training for
Automation and Drives
Siemens AG 2001. All rights reserved.
 Special Process Industry Requirements:
Availability

 High availability
 High quality
 Standard SIMATIC components
 Short MTTR
 Diagnostics functions
 Removing/inserting under power
 Process control message concept
 Redundancy
 CPU
 Module
 Communication

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.26
SITRAIN Training for
Automation and Drives
Siemens AG 2001. All rights reserved.
 Special Process Industry Requirements: Integrated AS and OS
Configuration

GF-LI GF SCHRI GFE-LI

Grundzustand P-AUSGL. AB FR

0000 Y1 000.0 % V1 P1 0000.0 MBAR

INERTGAS
0000

V2

Y2 000.0 % V4 P4 0000.0 MBAR

ABLUFT1

F1
V5 P5 0000.0 MBAR
R1 ABLUFT2
0000.0
PC V3
0000.0 MBAR
V6 P6 0000.0 MBAR
% ABLUFT3
A1 0000.0

Reaktor 01
M1

produkt
M

ES HT FO AU AS HD FR FW VORBEREITEN/STARTEN

Engineering
System

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.27
SITRAIN Training for
Automation and Drives
Siemens AG 2001. All rights reserved.
 SIMATIC PCS 7 - Automation Systems:
Configuring with Function Blocks

OS Central Engineering System (ES)

Configuring
CFC library: Substitute modules,
for field devices and distributed peripherals,
Industrial Ethernet Picture Blocks for WinCC,
network configuring: DP Master
Reporting
Configuring
Operating &
Monitoring
AS 414, AS 416, AS 417

Reading measured values and

Writing manipulated variables
PROFIBUS DP

SIMOCODE SIMOVERT SIPOS 3 MC SIPART ET 200 M ET 200 iS ET 200 X

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.28
SITRAIN Training for
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 Special Process Industry Requirements:
Top-Down Design Methodology

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.29
SITRAIN Training for
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 Special Process Industry Requirements:
Standards

Library package for the process industry

Standard batch package

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.30
SITRAIN Training for
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 Special Process Industry Requirements: Interface to the Plant Control
Level

OLE
ODBC / DDE
File transfer

Cornerstone OS HC ES

C C C

B B B B

A A A A A

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.31
SITRAIN Training for
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 SIMATIC Process Control System 7
System-Wide Engineering

WIN CC

Ind. Ethernet
Engineering

SIMATIC S7

PROFIBUS
Instrum. Drives
M

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.32
SITRAIN Training for
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 Summary (1)

‘System-wide IT
IT
‘Intranet / Internet’
engineering’ ES
ES OS
OS
OS client , OPC, at@Glance,
SPC, MES, ERP etc.
• OS
•Batch
•AS and SPSen
‘System bus’
•industrial Ethernet and
•Remote I/O ‘ET200…’
100 Mbit/s high-speed Fast Ethernet ring
•Networks
•fully redundant
•FB library incl.
•field-proven (since 1996)
- PROFIBUS devices
- SIMOVERT
- SIMOCODE
- MicroMaster
10/100 Mbit/s
PLC
PLC
Ident. components
& software tools!
- ...
- SIPART
AS
AS
- SIPOS HART
- SITRANS Remote
Remote
‘H2’ fieldbus I/O
- SIWAREX I/O M
‘PROFIBUS DP‘ 12 Mbit/s
- S5-95F ‘failsafe’
•high-speed ...
...
- AS-interface & link DP/PA
DP/PA
31,25 kbit/s ‘H1’ fieldbus
•fully redundant
-…
bus and ring PA
PA PA
PA PA
PA
‘PROFIBUS PA‘
•field-proven • intrins. safe/ Exi
For more information about 12 Mbit/s
• bus-supplied devices
drivers, go to e.g.: (since 1992) M PID
PID • field-proven (since 1997)
http://intra1.khe.siemens.de/~infopage/ •IEC 61158
DP
• IEC 61158
95F
95F AS
...
A S ...

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.33
SITRAIN Training for
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Siemens AG 2001. All rights reserved.
 @
 SAP R/3
@

Summary
Summary(2)
(2) Office LAN Etherne Office Etherne
t LAN t
Plant Plant
Internet/Intrane Informatio Maintenance
OS Engineerin OS Clients / SIMATIC Plant @PCS 7 / t n
Single g Multi-Clients BATCH Opti. OPC-
Station Station ES Clients APC Server
(Multi- SIMATIC
VGA) PDM
Engineering Servic
OS Toolset OS-LAN Ethernet e
ES
OS-Server Batch-Server
(redundant) (redundant)
Industrial Ethernet / Fast
Ethernet
AS AS 417 OS AS 414 AS 414 H
414 AS 416 F/FH AS 417 H
AS 414 ET AS 417
DP/AS- 200M F/FH ET 200M ET
I Ex-I/O Fail-Safe 200M
O
HART

PROFIBUS-
PROFIBUS-
P
PROFIBUS-

ET 200M DP/PA-Link
PROFIBUS-
DP/EI PROFIBUS-PA
PA
B DP/PA- Y-Link

DP
DP
DP/PA-Link
DP

Link
PROFIBUS- PROFIBUS-PA
ET ET DP ET
200 200 200iS COx,
Zone 1
X S NOx, ..
Zone 2
.

SIMATIC PCS 7 Date: 20/9/20

File:ST-PCS7SY1_1V52_SYS_ÜB.34
SITRAIN Training for
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