MATERIAL BOILER & BEJANA TEKAN

ASME BOILER AND PRESSURE VESSEL CODE

SECTION SCOPE ( LINGKUP )

I Rules for Construction of Power Boilers

II Materials

Part A – Ferrous Material Specifications

Part B – Nonferrous Material Specifications

Part C – Specifications for Welding Rods, Electrodes, and Filler Metals

Part D – Properties

III Subsection NCA – General Requirements for Division 1 and Division 2

Division 1 – Rules for Nuclear Power Plant Components

Division 2 – Code for Concrete Reactor Vessels and Containments

 ASME BOILER AND PRESSURE VESSEL CODE
( Lanjutan )
SECTION SCOPE ( LINGKUP )
Division 3 – Containment Systems for Storage and Transport Packagings of
Spent Nuclear Fuel and High Level Radioactive Material and Waste
IV Rules for Construction of Heating Boilers
V Nondestructive Examination
VI Recommended Rules for the Care and Operation of Heating Boilers
VII Recommended Guidelines for the Care of Power Boilers
VIII Rules for Construction of Pressure Vessels
Division 1
Division 2 – Alternative Rules
Division 3 – Alternative Rules for Construction of High Pressure Vessels
IX Welding and Brazing Qualifications
X Fiber-Reinforced Plastic Pressure Vessels
XI Rules for Inservice Inspection of Nuclear Power Plant Components
SPESIFIKASI BOILER PRESSURE PARTS MENURUT ASME
A. PLATE (PELAT)
Pelat baja untuk bagian boiler (boiler part) baik yang terekspos maupun
yang tidak terekspos api atau gas pembakaran harus memenuhi kualitas
pressure vessel, sesuai dengan satu dari spesifikasi berikut ini:
SPESIFIKASI ASME KETERANGAN MATERIAL
SA-202 Pressure Vessel Plates, Alloy Steel, Chromium-Manganese-Silicon
SA-204 Pressure Vessel Plates, Alloy Steel, Molybdenum
(Type 405 only) Pressure Vessel Plates, Alloy Steel (Ferritic Stainless),
SA-240
Chromium
Pressure Vessel Plates, Carbon Steel, Low and Intermediate-Tensile
SA-285
Strength
SA-299 Pressure Vessel Plates, Carbon Steel, Manganese-Silicon
Pressure Vessel Plates, Alloy Steel, Manganese-Molybdenum and
SA-302
Manganese-Molybdenum-Nickel
SA-387 Pressure Vessel Plates, Alloy Steel, Chromium-Molybdenum
Pressure Vessel Plates, Carbon Steel, for Intermediate and Higher-
SA-515
Temperature Service
Pressure Vessel Plates, Carbon Steel, for Moderate- and Lower-
SA-516
Temperature Service
SA-/EN-10028-2 Flat Products Made of Steels for Pressure Purposes
SPESIFIKASI BOILER PRESSURE PARTS MENURUT ASME
( Lanjutan )

B. FORGINGS (TEMPA)

SPESIFIKASI ASME KETERANGAN

SA-266 Seamless steel drum forgings (carbon steel)

SA-336 Seamless steel drum forgings (alloy steel)

Material forging menurut/

Forged flanges, fittings, nozzles, valves and
untuk pressure containing
other pressure parts
parts

Drums, shells, or domes may be of

Material menurut Code for
seamless drawn construction, with or
shell material
without integral heads
SPESIFIKASI BOILER PRESSURE PARTS MENURUT ASME
( Lanjutan )

C. CASTINGS (PRODUK COR ATAU TUANGAN)

C.1. Cast Material
Dapat digunakan asal memenuhi spesifikasi seperti pada pressure containing
parts dengan harga tegangan maksimum yang diijinkan (maximum allowable
stress) diberikan didalam tabel 1A dan 1B Section II, Part D. Harga tegangan
yang diijinkan tersebut harus dikalikan dengan faktor pengali: casting quality
factor untuk semua cast materials kecuali untuk cast iron (akan
diberikan/dijelaskan kemudian)

C.2. Cast Iron (Besi Cor / Besi Tuang)

Apabila cast iron diijinkan untuk standar pressure parts, maka harus memenuhi
standar berikut:
 ASME B 16.1: Cast iron pipe flanges and flanged fittings
 ASME B 16.4: Cast iron threaded fittings
 ASTM A 126 : Dapat pula digunakan asalkan memenuhi semuapersyaratan
dan standar yang ditentukan
SPESIFIKASI BOILER PRESSURE PARTS MENURUT ASME
( Lanjutan )
C.2. Cast Iron (Besi Cor / Besi Tuang) (Lanjutan)

Catatan:
 Cast iron tidak boleh digunakan untuk nozzles atau flanges yang terhubung
langsung ke boiler yang bertekanan atau bertemperatur

 SA-278: Gray iron castings for Pressure – Containing Parts for Temperatures up to
650F (343C) dapat digunakan untuk bagian sambungan pada boiler dan
superheater yang bertekanan seperti: pipe fittings, water columns, valves and
their bonnets, untuk tekanan s/d 250 psi (1720 KPa), dengan suhu uap tidak
melampaui 450F (232C)

 SA-395: Cast nodular iron dapat digunakan untuk bagian sambungan pada boiler
dan superheater yang bertekanan seperti: pipe fittings, water columns dan valves
and their bonnets untuk tekanan tidak melebihi 350 psi (2410 KPa) dengan suhu
uap tidak melampaui 450F (232C)
SPESIFIKASI BOILER PRESSURE PARTS MENURUT ASME
( Lanjutan )
C.3. Nonferrous (Bukan Besi)
 Bronze castings (komponen cor dari perunggu) dengan spesifikasi: SB-61 dan SB-
62 hanya dapat digunakan untuk pemakaian berikut:
- Flanges and flanged or threaded fittings yang memenuhi persyaratan
tekanan dan temperature untuk ANSI B16.15 atau B16.24, kecuali bahwa
fittings tersebut tidak dapat digunakan dimana baja atau material lainnya
secara spesifik diperlukan. Threaded fittings tidak boleh digunakan dimana
flanged types dispesifikasikan
- Valves dengan harga tegangan yang diijinkan tidak melampaui harga yang
diberikan dalam Tabel 1B Section II, Part D, dengan suhu maximum yang
diijinkan yaitu: 550F (288C) untuk SB-61 dan 406F (208C) untuk SB-62
- Parts untuk safety valves atau safety relief valves yang terkena pembatasan
seperti pada standar yang ditentukan
SPESIFIKASI BOILER PRESSURE PARTS MENURUT ASME
( Lanjutan )
D. PIPES, TUBES, AND PRESSURE CONTAINING PARTS (PIPA, TUBE DAN KOMPONEN
BERTEKANAN)
 Semua komponen ini harus memenuhi harga tegangan maximum yang diijinkan seperti
pada Tabel 1A dan 1B Section II, Part D. Harga tegangan dalam Tabel tersebut
termasuk penggunaan faktor: joint efficiency factor for welded pipes and tubes
D.1. SPESIFIKASI BOILER PARTS

SPESIFIKASI KETERANGAN MATERIAL

SA-53 Welded and Seamless Steel Pipe (excluding galvanized)

SA-105 Forgings, Carbon Steel for Piping Components

SA-106 Seamless Carbon Steel Pipe for High-Temperature Service

SA-178 Electric-Resistance-Welded Carbon Steel Boiler Tubes

Forged or Rolled Steel Pipe Flanges, Forged Fittings, and Valves and Parts
SA-181
for General Service

Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and
SA-182
Parts for High Temperature Service (ferritic only)

SA-192 Seamless Carbon Steel Boiler Tubes for High Pressure Service

SA-209 Seamless Carbon-Molybdenum Alloy-Steel Boiler and Superheater Tubes

SA-210 Seamless Medium Carbon Steel Boiler and Superheater Tubes

SPESIFIKASI BOILER PRESSURE PARTS MENURUT ASME
( Lanjutan )
D.1. SPESIFIKASI BOILER PARTS ( Lanjutan )
SPESIFIKASI KETERANGAN MATERIAL
Seamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater and Heat
SA-213
Exchanger Tubes (ferritic only)
Carbon Steel Castings Suitable for Fusion Welding for High-Temperature
SA-216
Service
Alloy-Steel Castings for Pressure-Containing Parts Suitable for High-
SA-217
Temperature Service
Electric-Resistance-Welded Carbon Steel Boiler and Superheater Tubes for
SA-226
High-Pressure Service
Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and
SA-234
Elevated Temperatures
Electric-Resistance-Welded Carbon-Molybdenum Alloy Steel Boiler and
SA-250
Superheater Tubes
SA-266 Carbon Steel Seamless Drum Forgings
SA-268 Seamless and Welded Ferritic Stainless Steel Tubing for General Service
SA-335 Seamless Ferritic Alloy Steel Pipe for High-Temperature Service
SA-336 Alloy Steel Seamless Drum Forgings (ferritic only)
SA-423 Seamless and Electric Welded Low Alloy Steel Tubes
SA-660 Centrifugally Cast Carbon Steel Pipe for High-Temperature Service
SA-731 Seamless, Welded Ferritic and Martensitic Stainless Steel Pipe
SPESIFIKASI BOILER PRESSURE PARTS MENURUT ASME
( Lanjutan )
D.2. SPESIFIKASI SUPERHEATER PARTS

SPESIFIKASI KETERANGAN MATERIAL

Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and
SA-182
Plates for High-Temperature Service
Seamless Ferritic and Austenitic Alloy Steel Boiler, Superheater and Heat
SA-213
Exchanger Tubes
Stainless and Heat-Resisting Chromium and Chromium-Nickel Steel Plates,
SA-240
Sheet and Strip for Fusion-Welded Unfired Pressure Vessels
Welded Austenitic Steel Boiler, Superheater, Heat Exchanger, and Condenser
SA-249
Tubes
SA-312 Seamless and Welded Austenitic Stainless Steel Pipe
SA-336 Alloy Steel Seamless Drum Forgings
SA-351 Ferritic and Austenitic Steel Castings for High-Temperature Service
SA-369 Ferritic Alloy Steel Forged and Bored Pipe for High-Temperature Service
SA-376 Seamless Austenitic Steel Pipe for High-Temperature Central-Station Service
SA-430 Austenitic Steel Forget and Bored Pipe for High-Temperature Service
SPESIFIKASI BOILER PRESSURE PARTS MENURUT ASME
( Lanjutan )
D.2. SPESIFIKASI SUPERHEATER PARTS ( Lanjutan )
SPESIFIKASI KETERANGAN MATERIAL
Stainless and Heat-Resisting Steel Bars and Shapes for Use in Boilers and Other
SA-479
Pressure Vessels
SA-731 Seamless, Welded Ferritic and Martensitic Stainless Steel Pipe
SB-163 Seamless Nickel and Nickel-Alloy Condenser and Heat Exchanger Tubes
Nickel-Chromium Iron Alloys (UNS N06600, N06601, N06690, N06026, and
SB-166 N06045) and Nickel-Chromium-Cobalt-Molybdenum Alloy (UNS N06617) Rod, Bar
and Wire
Nickel-Chromium Iron Alloys (UNS N06600, N06601, N06690, N06025 and
SB-167
N06045) Seamless Pipe and Tube
Nickel Chromium Iron Alloys (UNS N06600, N06601, N06690, N06025 and
SB-168 N06045) and Nickel-Chromium-Cobalt-Molybenum Alloy (UNS N06617) Plate,
Sheet, and Strip
SB-366 Factory-Made Wrought Nickel and Nickel Alloy Fittings
SB-407 Nickel-Iron-Chromium Alloy Seamless Pipe and Tube
SB-408 Nickel-Iron-Chromium Alloy Rod and Bar
SB-409 Nickel-Iron-Chromium Alloy Plate, Sheet and Strip
SB-423 Nickel-Iron-Chromium-Molybdenum Seamless Pipe and Tube
SB-424 Nickel-Iron-Chromium-Molybdenum-Copper Alloy Plate, Sheet, and Strip
SPESIFIKASI BOILER PRESSURE PARTS MENURUT ASME
( Lanjutan )
D.2. SPESIFIKASI SUPERHEATER PARTS ( Lanjutan )

SPESIFIKASI KETERANGAN MATERIAL

SB-425 Nickel-Iron-Chromium-Molybdenum-Copper Alloy Rod and Bar

SB-435 N06002, W06230, and R30556 Plate, Sheet and Strip
SB-514 Welded Nickel-Iron-Chromium Alloy Pipe
SB-515 Welded Nickel-Iron-Chromium Alloy Tubes
Welded Nickel-Chromium-Iron Alloy (UNS N06600), UNS N06025, and UNS
SB-516
N06045 Tubes
Welded Nickel-Chromium-Iron Alloy (UNS N06600), UNS N06025, and UNS
SB-517
N06045 Pipe
SB-564 Nickel Alloy Forgings
SB-572 Nickel-Molybdenum-Chromium-Iron Alloy Rod
SB-619 Welded Nickel and Nickel-Cobalt Alloy Pipe
SB-622 Seamless Nickel and Nickel-Cobalt Alloy Pipe and Tube
SB-626 Welded Nickel and Nickel-Cobalt Alloy Tube
Catatan:
 ERW Products dibatasi ketebalan max. s/d ½ inch untuk pemakaian tekanan internal
 Untuk pemakaian tekanan luar, tebal max. ERW products dibatasi s/d ½ inch dan ukuran
max. NPS 24
Tabel Data Dimensi dan Spesifikasi Material Headers, Tubes, Main Steam Pipe dan Steam Drum
PLTU #2 PT. PJB UP Paiton

No Kode dan Nama Komponen Ukuran/ Dimensi (mm) Material

1 S- 18 LT SH Horiz. Inlet Header 355.6 OD SA-106 B
2 S- 22 LT SH Outlet Header 355.6 OD SA- 335 P-12
3 S- 24 SH Desuperheater 406.4 OD SA- 335 P-12
4 S- 32 SH Vert. Platen Inlet Header 355.6 OD SA- 387 GR 12 CL 2
5 S- 34 SH Vert. Platen Outlet Header 457.2 OD SA- 387GR 22 CL 1
6 R- 2 RH Radiant Wall Front Inlet Header 508.0 OD SA- 106 B
7 R- 4 RH Radiant Wall Front Outlet Header 406.4 OD SA- 106 B
8 R- 9 RH Vert. Spaced Rear Inlet Header 406.4 OD SA- 106 B
9 R- 12 RH Vert. Spaced Front Outlet Header 558.8 OD SA- 387, GR22, CL 1
10 E- 5 Economizer Inlet Header 457.2 OD SA- 515 GR 70
11 E- 12 Economizer Outlet Header 273.05 OD SA- 106 B
12 F- 15 Furnace Upper Front Header 273.05 OD SA- 106 B
13 F- 20 Furnace Rear Hanger Outlet Header 273.05 OD SA- 106 B
14 F- 24 Furnace Upper Rear Header 273.05 OD SA- 106 B
15 F- 29 Furnace Upper Side Header 273.05 OD SA- 106 B
16 F- 2 Downcomer Nozzles 260 ID SA- 105
17 F- 3 Downcomers 323.85 OD x 31.75 AWT SA- 106 C
 Tabel Data Dimensi dan Spesifikasi Material Headers, Tubes, Main Steam Pipe dan Steam Drum
PLTU #2 PT. PJB UP Paiton ( lanjutan )
Kode dan Nama Komponen Ukuran/ Dimensi (mm) Material
No
Boiler Leads : 508.00 mm (20 in)OD
336.55 mm (13 ¼ in) ID
18 Main Steam Piping Main Header : 609.60 mm(24 in) OD SA 335 Gr.P22,
412.75 mm (16 ¼ in) ID Seamless
Turbine Leads : 508.00 mm (20 in) OD
336.55 mm (13 ¼ in ) ID

19 Elbow Main Steam Pipe Idem Idem

20 F- 1 Steam Drum 1778 ID, 17068.8 Weld- to- weld SA- 299

21 S- 28 SH Div. Panelettes Tubes (*) 50.8 OD SA- 213 GR TP 304 H

6.35 MWT

22 S- 33 SH Vert. Platen Ass. Tubes (*) 57.15 OD SA- 213 GR TP 304 H /

6.35 MWT SA- 213 GR TP 347 H
63.5 OD x 3.78 MWT SA- 213 GR T 12 HF
23 R- 11 RH Vert. Spaced Front Ass Tubes (*) 63.5 OD x 4.57 MWT SA- 213 GR T 22 HF
63.5 OD x 3.81 MWT SA- 213 GR TP 304 H
24 S- 37 Steam Cooled Spacer Tubes 50.800 x 6.35 MWT SA-213 GR TP 304 H
25 S- 19 LT SH Horiz. Lower Ass. Tubes 44.5 OD x 5.08 MWT SA- 178 C
26 S- 20 LT SH Horiz. Upper Ass. Tubes 44.5 OD x 5.59 MWT SA- 178 C
27 S- 21 LT SH Pendant Ass. Tubes 44.5 OD x 5.435 MWT SA- 209 T-1

28 R- 10 RH Vert. Spaced Rear Ass. Tubes 69.9 OD x 3.38 MWT SA- 213 Gr T12 HF/
69.9 OD x 4.57 MWT SA- 213 Gr T22 HF
29 F- 14 Furnace Front Wall Tubes 44.45 OD x 5.08 MWT SA- 178 D
30 E- 7 Economizer Lower Ass. Tubes 50.8 OD SA- 178 C
31 E- 8 Economizer Upper Ass. Tubes 50.8 OD SA- 178 C
Keterangan : (*) Tube yang di uji
Keterangan Spesifikasi Material Menurut ASME (American Society of Mechanical Engineers) untuk Headers,
Tubes, Main Steam Pipe dan Steam Drum

No Spesifikasi Keterangan
Seamless carbon steel pipe for high temperature service
Komposisi : 0.30% C (max); Cr = 0.40% max; Cu = 0.40% max;
Mo = 0.15% max; Ni = 0.40% max; Va = 0.08% max
1 SA-106 B TS = 415 MPa (60 ksi) min
YS = 240 MPa (35 ksi) min
El = 30% (min)
Seamless ferritic alloy steel pipe for high temperature service
2 SA-335 P12 Nominal composition : 1 Cr – ½ Mo steel
TS = 60 ksi (min)
Pressure vessel plates, alloy steel, Cr – Mo
Nominal composition : 1 Cr – ½ Mo steel
3 SA-387 GR12 CL1
TS = 55 ksi (min)
YS = 33 ksi (min)
Pressure vessel plates, alloy steel, Cr - Mo
Nominal composition : 2 ¼ Cr – 1 Mo steel
4 SA-387 GR22 CL1
TS = 60 ksi (min)
YS = 30 ksi (min)
Pressure vessel plates, carbon steel for intermediate and high temperature service
Nominal composition : 0.31% C, max
5 SA-515 GR 70 TS = 70 – 90 ksi (485 – 620 MPa)
YS = 38 ksi (260 MPa) min
El = 21% (min)
Keterangan Spesifikasi Material Menurut ASME (American Society of Mechanical Engineers) untuk Headers,
Tubes, Main Steam Pipe dan Steam Drum (lanjutan)

No Spesifikasi Keterangan

Seamless ferritic alloy steel pipe for high temperature service

Nominal composition : 2 ¼ Cr – 1 Mo steel
6 SA-335 P22 TS = 60 ksi (min)
YS = 30 ksi (min)
Pressure vessel plates, carbon steel
7 SA-299 TS = 75 ksi (min)
YS = 40 ksi (min)
Electric – resistance – welded (ERW) carbon steel boiler tubes
Nominal composition : 0.35 % C, max (medium carbon steel)
8 SA-178 C TS = 60 ksi (415 MPa), min
YS = 37 ksi (255 MPa), min
El = 30% (min)

Electric – resistance – welded (ERW) carbon manganese steel boiler tubes

Nominal composition : 0.27 % C max; 1 – 1.50% Mn
9 SA-178 D TS = 70 ksi (485 MPa), min
YS = 40 ksi (275 MPa), min
El = 30% (min)

Seamless C – Mo alloy steel boiler & superheater tubes

Nominal composition : C – ½ Mo steel
10 SA-209 T1 TS = 55 ksi, min
YS = 30 ksi, min
Keterangan Spesifikasi Material Menurut ASME (American Society of Mechanical Engineers) untuk Headers,
Tubes, Main Steam Pipe dan Steam Drum (lanjutan)
No Spesifikasi Keterangan
Seamless ferritic alloy steel boiler & superheater tubes
Nominal composition : 1 Cr – ½ Mo steel
11 SA-213 GR T12 HF TS = 60 ksi (415 MPa), min
YS = 32 ksi (220 MPa), min
El = 30% min
Seamless ferritic alloy steel boiler & superheater tubes
Nominal composition : 2 ¼ Cr – 1 Mo steel
12 SA-213 GR T22 HF TS = 60 ksi (415 MPa), min
YS = 30 ksi (210 MPa), min
El = 30% min
Seamless austenitic alloy steel boiler & superheater tubes
Nominal composition : 18 – 20% Cr; 8 – 11% Ni; 0.04 – 0.10% C
13 SA-213 TP 304 H TS = 75 ksi (515 MPa), min
YS = 30 ksi (205 MPa), min
El = 35% min
Seamless austenitic alloy steel boiler & superheater tubes
Nominal composition : 17 – 20% Cr; 9 – 13% Ni; 0.04 – 0.10% C and (Cb + a)
14 SA-213 TP 347 H TS = 75 ksi (515 MPa), min
YS = 30 ksi (205 MPa), min
El = 35% min
Carbon steel, welded tube
15 SA-178 A TS = 47 ksi, min
YS = 26 ksi, min
Carbon steel, forging
16 SA-105 TS = 70 ksi, min
YS = 36 ksi, min
Keterangan Spesifikasi Material Menurut ASME (American Society of Mechanical Engineers) untuk Headers,
Tubes, Main Steam Pipe dan Steam Drum (lanjutan)

No Spesifikasi Keterangan
Carbon steel, seamless pipe
17 SA-106 C TS = 70 ksi, min
YS = 40 ksi, min
Carbon steel, seamless tube
18 SA-210 C TS = 70 ksi, min
YS = 40 ksi, min
C – ½ Mo, seamless tube
19 SA-209 T-1 TS = 55 ksi, min
YS = 30 ksi, min
Carbon steel, seamless tube
20 SA-210 A-1 TS = 60 ksi, min
YS = 37 ksi, min
Carbon steel, welded tube
21 SA-214 TS = 47 ksi, min
YS = 26 ksi, min
Carbon steel, plate for pressure vessel, for moderate and lower T service
Komposisi: C = 0.27-0.31%; Mm = 0.85 – 1.3%; P&S ≤ 0.035; Si = 0.13-0.45
22 SA-516-GR 70
TS = 70 ksi, min
YS = 38 ksi, min

Catatan
TS = Tensile Strength; YS = Yield Strength; El = Elongation
 PENJELASAN SPESIFIKASI SA-106
( Specification for Seamless Carbon Steel Pipe for High-
Temperature Service)
1. Scope
2. Referenced Documents
3. Ordering Information
4. Process
5. Heat Treatment
6. General Requirements
7. Chemical Composition
8. Heat Analysis
9. Product Analysis
10. Tensile Requirements
11. Bending Requirements
12. Flattening Tests
 PENJELASAN SPESIFIKASI SA-106
( Specification for Seamless Carbon Steel Pipe for High-
Temperature Service )
( Lanjutan )

13. Hydrostatic Test

14. Nondestructive Electric Test
15. Nipples
16. Dimensions, Weight, and Permissible Variations
17. Lengths
18. Workmanship, Finish and Appearance
19. End Finish
20. Number of Tests
21. Retests
22. Test Specimens and Test Methods
23. Certification
24. Product Marking
25. Government Procurement
26. Keywords
PERSYARATAN TAMBAHAN SPESIFIKASI SA-106
( Supplementary Requirements )

S1. Product Analysis

S2. Transverse Tension Test
S3. Flattening Test
S4. Metal Structure and Etching Test
S5. Carbon Equivalent
CE (Carbon Equivalent) maksimum baja yang harus digunakan adalah 0.50

%Mn %Cr + %Mo + %V %Ni + %Cu

CE = %C + + +
6 5 15

S6. Heat Treated Test Specimens

S7. Internal Cleanliness – Government Orders
 TABLE
CHEMICAL REQUIREMENTS (Menurut SA-106)

Composition, %
Grade A Grade B Grade C
Carbon, maxA 0.25 0.30 0.35
Manganese 027 – 0.93 0.29 – 1.06 0.29 – 1.06
Phosphorus, max 0.035 0.035 0.035
Sulfur, max 0.035 0.035 0.035
Silicon, min 0.10 0.10 0.10
Chrome, maxB 0.40 0.40 0.40
Copper, maxB 0.40 0.40 0.40
Molybdenum, maxB 0.15 0.15 0.15
Nickel, maxB 0.40 0.40 0.40
Vanadium, maxB 0.08 0.08 0.08
A
For each reduction of 0.01% below the specified carbon maximum, an
increase of 0.06% manganese above the specified maximum will be
permitted up to a maximum of 1.35%
B
These five elements combined shall not exceed 1%
 TABLE
TENSILE REQUIREMENTS (Menurut SA-106)
Grade A
(Explanatory Note2) Grade B Grade C
Tensile strength, min, psi (MPa) 48000 (330) 60000 (415) 70000 (485)
Yield strength, min, psi (MPa) 30000 (205) 35000 (240) 40000 (275)
Longi- Longi- Longi-
Transverse Transverse Transverse
tudinal tudinal tudinal
Elongation in 2 in. or 50 mm, min, %:
Basic minimum elongation transverse
strip tests, and for all small sizes tested
in full section 35 25 30 16.5 30 16.5
When standard round 2 in. or 50mm
gage length test specimen is used 28 20 22 12 20 12
For longitudinal strip test A, B A, B A, B

For transverse strip tests, a deduction

for each 1/32 in. (0.8mm) decrease in
wall thickness below 5/16 in. (7.9mm)
from the basic minimum elongation of
the following percentage shall be made 1.25C 1.00C 1.00C
A
The minimum elongation in 2 in. (50.8 mm) shall be determined by the following equation:
e = 625000 A0.2 / U0.9
 PENJELASAN SPESIFIKASI SA-178
( Specification for Electric-Resistance-Welded Carbon Steel and
Carbon-Manganese Steel Boiler and Superheater Tubes )

1. Scope
2. Referenced Documents
3. Ordering Information
4. Manufacture
5. Heat Treatment
6. Chemical Composition
7. Product Analysis
8. General Requirements
9. Tensile Requirements
10. Crush Test
11. Mechanical Test Required
12. Forming Operations
13. Product Marking
14. Keywords
 TABLE
CHEMICAL REQUIREMENTS (Menurut SA-178)

Composition, %

Grade C, Grade D,
Element Grade A,
Medium-Carbon Carbon-Manganese
Low-Carbon Steel
Steel Steel

Carbon 0.06-0.18 0.35 max 0.27 max

Manganese 0.27-0.63 0.80 max 1.00-1.50
Phosphorus, max 0.035 0.035 0.030
Sulfur, max 0.035 0.035 0.015
Silicon …. …. 0.10 min
 TABLE
TENSILE REQUIREMENTS (Menurut SA-178)

Grade C, Grade D,

Tensile strength, min, ksi [MPa] 60 [415] 70 [485]

Yield strength, min, ksi [MPa] 37 [255] 40 [275]
Elongation in 2 in. or 50 mm, min, % 30 30
For longitudinal strip tests a deduction for each 1/32 in. 1.50A 1.50A
[0.8 mm] decrease in wall thickness below 5/16 in.
[8 mm] from the basic minimum elongation of the
following percentage points shall be made
A
See Table 3 for the computed minimum values:
 TABLE
MINIMUM ELONGATION VALUES (Menurut SA-178)
Wall Thickness
Elongation in 2 in. or 50 mm, min, %A
In. mm

5/16 (0.312) 8 30
9/32 (0.281) 7.2 29
1/4 (0.250) 6.4 27
7/32 (0.219) 5.6 26
3/16 (0.188) 4.8 24
5/32 (0.156) 4 22
1/8 (0.125) 3.2 21
3/32 (0.094) 2.4 20
1/16 (0.062) 1.6 18
A
Calculated elongation requirements shall be rounded to the nearest whole number.
 PENJELASAN SPESIFIKASI SA-213
( Specification for Seamless Ferritic and Austenitic Alloy-
Steel Boiler, Superheater, and Heat Exchanger Tubes )

1. Scope

2. Referenced Documents

3. General Requirements

4. Ordering Information

5. Materials and Manufacture

6. Heat Treatment

7. Chemical Composition

8. Product Analysis
 PENJELASAN SPESIFIKASI SA-213
( Specification for Seamless Ferritic and Austenitic Alloy-
Steel Boiler, Superheater, and Heat Exchanger Tubes )
( Lanjutan )

9. Tensile Requirements

10. Hardness Requirements

11. Mechanical Tests and

Grain Size Determinations Required

12. Forming Operations

13. Surface Condition

14. Product Marking

15. Keywords
PERSYARATAN TAMBAHAN SPESIFIKASI SA-213
( Supplementary Requirements )
S1. Stress-Relieved Annealed Tubes (Tube dengan diberi Anil untuk
menghilangkan tegangan sisa)
S1.1. Untuk Pemakaian didalam lingkungan korosif terutama chlorida dimana
korosi tegangan (stress corrosion) mungkin terjadi, maka tubes grade
TP304L, TP316L, TP321, TP347 dan TP348 mungkin dispesifikasikan
dalam kondisi stress-relieved annealed (proses anil untuk
menghilangkan tegangan)
S1.2. Bila tube dispesifikasikan sebagai stress-relieved, maka tube tersebut
harus diberi heat treatment pada suhu 1500-1650F (815-900C) setelah
proses roll straightening. Pendinginan dapat dilakukan di udara atau
dengan pendinginan lambat. Tidak diijinkan lagi untuk melakukan
mechanical straightening setelah stress-relief treatment
S1.3. Tingkat kelurusan tube tergantung pada hasil negosiasi antara pembeli
dengan pemasok
S2. Stabilizing Heat Treatment
S3. Deleted
S4. Intergranular Corrosion Test
 TABLE
CHEMICAL REQUIREMENTS FOR FERRITIC STEEL
(Menurut SA-213)
Composition, %

Phos- Vana- Other

Manga- phorus, Sulfur, Chro- Molybden dium,
Grade Carbon Silicon Titanium Ele-
nese max max mium um min ments

T2 [Note (3)] 0.10-0.20 0.30-0.61 0.025 0.025 0.10-0.30 0.50-0.81 0.44-0.65 …. ….

T5 0.15 max 0.30-0.60 0.025 0.025 0.50 max 4.00-6.00 0.45-0.65 …. ….

T5b 0.15 max 0.30-0.60 0.025 0.025 1.00-2.00 4.00-6.00 0.45-0.65 …. ….

T5c 0.12 max 0.30-0.60 0.025 0.025 0.50 max 4.00-6.00 0.45-0.65 [Note (1)] ….

T9 0.15 max 0.30-0.60 0.025 0.025 0.25-1.00 8.00-10.00 0.90-1.10 …. ….

T11 0.05 min-0,15 max 0.30-0.60 0.025 0.025 0.50-1.00 1.00-1.50 0.44-0.65 …. ….

T12 [Note (3)] 0.05 min-0,15 max 0.30-0.61 0.025 0.025 0.50 max 0.80-1.25 0.44-0.65 …. ….

T17 0.15-0.25 0.30-0.61 0.025 0.025 0.15-0.35 0.80-1.25 …. …. 0.15

T21 0.05 min-0,15 max 0.30-0.60 0.025 0.025 0.50 max 2.65-3.35 0.80-1.06 …. ….

T22 0.05 min-0,15 max 0.30-0.60 0.025 0.025 0.50 max 1.90-2.60 0.87-1.13 …. ….
 TABLE
CHEMICAL REQUIREMENTS FOR FERRITIC STEEL
(Menurut SA-213) ( Lanjutan )
Composition, %
Other
Grade Phos- Vana-
Manga- Sulfur, Chro- Elements
Carbon phorus, Silicon Molybdenum Titanium dium,
nese max mium
max min
T91 0.08-0.12 0.30-0.60 0.020 0.010 0.20-0.50 8.00-9.50 0.85-1.05 …. 0.18-0.25 Cb 0.06-0.1
N 0.030-0.070
Ni 0.40 max
Al 0.04 max
T92 0.07-0.13 0.30-0.60 0.020 0.010 0.50 max 8.50-9.50 0.30-0.60 …. 0.15-0.25 W 1.5-2.00
Cb 0.040-0.09
B 0.001-0.006
N 0.03-0.07
Ni 0.40 max
Al 0.04 max
18Cr-2Mo 0.025max 1.00 max 0.040 0.030 1.00 max 17.5-19.5 1.75-2.50 [Note (2)] …. N max 0.035
Ni + Cu
max 1.00

NOTES:
(1) Grade T5c shall have a titanium content of not less than four times the carbon content and not more than 0.70%.
(2) Grade 18Cr-2Mo shall have Ti + Cb = 0.20 + 4 (C + N) min, 0.80 max.
(3) It is permissible to order T2 and T 12 with 0.045 max sulfur.
 TABLE
CHEMICAL REQUIREMENTS OF AUSTENITIC STEEL
(Menurut SA-213) ( Lanjutan )
Grade TP304 TP304H TP304N TP304L TP309Cb TP309H TP309S TP310Cb TP310H
UNS
Designation S30400 S30409 S30451 S30403 S30940 S30909 S30908 S31040 S31009
[Note (1)]
C 0.08 max 0.04-0.10 0.08 max 0.035 max 0.08 max 0.04-0.10 0.08 max 0.08 max 0.04-0.10
[Note (2)]
Mn max 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00
P max 0.040 0.040 0.040 0.040 0.045 0.045 0.045 0.045 0.040
S max 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030
Si 0.75 max 0.75 max 0.75 max 0.75 max 0.75 max 0.75 max 0.75 max 0.75 max 0.75 max
Ni 8.00-11.0 8.00-11.0 8.00-11.0 8.00-13.0 12.00-16.00 12.00-15.00 12.00-15.00 19.00-22.00 19.00-22.00
Cr 18.0-20.0 18.0-20.0 18.0-20.0 18.0-20.0 22.00-24.00 22.00-24.00 22.00-24.00 24.00-26.00 24.00-26.00
Mo …. …. …. …. 0.75 max 0.75 max 0.75 max 0.75 max ….
Ti …. …. …. …. ….. …. …. …. ….
Cb + Ta …. …. …. …. 10 x C min, …. …. 10 x C min, ….
Ta max 1.10 max 1.10 max
N …. …. …. …. …. …. …. …. ….
Ce …. …. …. …. …. …. …. …. ….
Other …. …. …. …. …. …. …. …. ….
 TABLE
CHEMICAL REQUIREMENTS OF AUSTENITIC STEEL
(Menurut SA-213) ( Lanjutan )
Grade TP316 TP316H TP316L TP316N TP317 TP317L TP321 TP321H TP347
UNS S31600 S31609 S31603 S31651 S31700 S31703 S32100 S32109 S34700
Designation
[Note (1)]
C 0.08 max 0.04-0.10 0.08 max 0.035 max 0.08 max 0.035 max 0.08 max 0.04-0.10 0.08 max
[Not (2)]
Mn max 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00
P max 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040 0.040
S max 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030 0.030
Si 0.75 max 0.75 max 0.75 max 0.75 max 0.75 max 0.75 max 0.75 max 0.75 max 0.75 max
Ni 11.00-14.0 10.0-15.0 10.0-15.0 11.00-14.0 11.00-14.0 11.00-15.0 9.00-13.0 9.00-13.0 9.00-13.0
Cr 16.0-18.0 16.0-18.0 16.0-18.0 16.0-18.0 18.0-20.0 18.0-20.0 17.0-20.0 17.0-20.0 17.0-20.0
Mo 2.00-3.00 2.00-3.00 2.00-3.00 2.00-3.00 3.00-4.00 3.00-4.00 …. …. ….
Ti …. …. …. …. ….. ….. [Note (4)] [Note (5)] ….
Cb + Ta …. …. …. …. …. …. …. …. [Note (6)]
Ta max …. …. …. …. …. …. …. …. ….
N …. …. …. …. …. …. …. …. ….
Ce …. …. …. …. …. …. …. …. ….
Other
NOTES:
(1) New Designation established in accordance with Practice E 527 and SAE J1086.
(2) For smaller diameter or thin walls, or both, where many drawing passes are required, a carbon maximum of 0.040% is necessary in grades TP304L
and TP316L. Small outside diameter tubes are defined as those less than 0.500 in. [12.7 mm] in outside diameter and light wall tubes are those less
than 0.049 in.[1.2 mm] in average wall thickness (0.044 in. [1.1 mm] in minimum wall thickness.
(3) The method of analysis for nitrogen shall be a matter f agreement between the purchaser and manufacturer.
(4) Grade TP321 shall have a titanium content of not less than five times the carbon content and not more than 0.60%.
(5) Grade TP321H shall have a titanium content of not less than four times the carbon content and not more than 0.60%.
(6) Grades TP347 and TP348 shall have a columbium plus tantalum content of not less than ten times the carbon content and not more than 1.00%.
(7) Grades TP347H and TP348H shall have a columbium plus tantalum content of not less than eight times the carbon content and not more than 1.0%.
(8) Grade TP 347LN shall have a columbium (niobium) plus tantalum content of not less than 15 times the carbon content.
 TABLE
TENSILE REQUIREMENTS (Menurut SA-213)
UNS Tensile Strength, Yield Strength, Elongation in 2 in. or 50
Grade
Designation min, ksi [MPa] min, ksi [MPa] mm, min % [Note (1) (2)]
Ferritic Grades:
T12 …. 60 [415] 32 [220] 30
T91 …. 85 [585] 60 [415] 20
T92 K92460 90 [620] 64 [440] 20
18Cr-2Mo …. 60 [415] 40 [275] 20
All other grades 60 [415] 30 [205] 30
Austenitic Grades:
TP201 S20100 95 [655] 38 [260] 35
TP202 S20200 90 [620] 45 [310] 35
TP304 S30400 75 [515] 30 [205] 35
TP304H S30409 75 [515] 30 [205] 35
TP304N S30451 80 [550] 35 [240] 35
TP304L S30903 70 [485] 25 [170] 35
TP304LN S30453 75 [515] 30 [205] 35
TP309Cb S30940 75 [515] 30 [205] 35
TP309H S30909 75 [515] 30 [205] 35
TP309HCb S30941 75 [515] 30 [205] 35
TP309S S30908 75 [515] 30 [205] 35
TP310Cb S31040 75 [515] 30 [205] 35
TP310H S31009 75 [515] 30 [205] 35
TP310HCb S31041 75 [515] 30 [205] 35
TP310HCbN S31042 95 [655] 43 [295] 30
TP310S S31008 75 [515] 30 [205] 35
 TABLE
TENSILE REQUIREMENTS (Menurut SA-213)
( Lanjutan )
UNS Tensile Strength, Yield Strength, Elongation in 2 in. or 50
Grade
Designation min, ksi [MPa] min, ksi [MPa] mm, min % [Note (1) (2)]
S31272 65 [450] 29 [200] 35
TP316 S31600 75 [515] 30 [205] 35
TP316H S31609 75 [515] 30 [205] 35
TP316L S31603 70 [485] 25 [170] 35
TP316N S31651 80 [550] 35 [240] 35
TP316LN S31653 75 [515] 30 [205] 35
TP317 S31700 75 [515] 30 [205] 35
TP317L S31703 75 [515] 30 [205] 35
TP321 S32100 75 [515] 30 [205] 35
TP321H S32109 75 [515] 30 [205] 35
TP347 S34700 75 [515] 30 [205] 35
TP347H S34709 75 [515] 30 [205] 35
TP347HFG …. 80 [550] 30 [205] 35
TP348 S34800 75 [515] 30 [205] 35
TP348H S34809 75 [515] 30 [205] 35
XM-15 S38100 75 [515] 30 [205] 35
…. S30615 90 [620] 40 [275] 35
…. S30815 87 [600] 45 [310] 40
 TABLE
TENSILE REQUIREMENTS (Menurut SA-213)
( Lanjutan )
UNS Tensile Strength, Yield Strength, Elongation in 2 in. or 50
Grade
Designation min, ksi [MPa] min, ksi [MPa] mm, min % [Note (1) (2)]

t < 0.025 IN. S31050: 84 [580] 39 [270] 25

t < 0.025 IN. 78 [540] 37 [255] 25
…. S33228 73 [500] 27 [185] 30
…. S21500 78 [540] 33 [230] 35
…. S31725 75 [515] 30 [205] 35
…. S31726 80 [550] 35 [240] 35
…. S32615 80 [550] 32 [220] 25
XM-19 S20910 100 [690] 55 [380] 35
…. S25700 78 [540] 35 [240] 50
Table - Maximum tube-metal temperatures permitted by ASME code and boiler
manufacturers

ASME Babcock and Combustion

Tube steel ASME Riley Stoker
specification Wilcox Engineering
type °F (°C) °F (°C)
No. °F (°C) °F (°C)
Carbon steel SA-178 C 1000 (538) 950 (510) 850 (454) 850 (454)
Carbon steel SA-192 1000 (538) 950 (510) 850 (454) 850 (454)
Carbon steel SA-210 A1 1000 (538) 950 (510) 850 (454) 850 (454)
C-Mo SA-209 T1 1000 (538) …. 900 (482) 900 (482)
C-Mo SA-209 T1a 1000 (538) 975 (524) …. ….
Cr-Mo SA-213 T11 1200 (649) 1050 (566) 1025 (552) 1025 (552)
SA-213 T22 1200 (649) 1115 (602) 1075 (580) 1075 (580)
Stainless SA-213 321H 1500 (816) 1400 (760) …. 1500 (816)
Stainless SA-213 347H 1500 (816) …. 1300 (704) ….
Stainless SA-213 304H 1500 (816) 1400 (760) 1300 (704) ….