Introduction To Automotive Technology
Introduction To Automotive Technology
Introduction To Automotive Technology
INTRODUCTION
PRASHANTH B N
Assistant Professor
Department Mechanical Engineering
Amrita School of Engineering
Introduction
We are truly living in a “world of wheels”.
Every day, millions of people depend on their cars,
trucks, vans, and sport-utility vehicles as their primary
means of transportation.
As a result, economic experts predict a strong demand for
skilled automobile technicians and related professionals
for the foreseeable future.
Heat engine is a system that converts heat or thermal
energy - and chemical energy - to mechanical energy,
which can then be used to do mechanical work.
Introduction
Introduction
The term automobile is derived from the Greek word
autos, which means self, and the French word mobile,
which means moving.
Today’s “self-moving” vehicles are engineering surprise
of safety and dependability.
Over the last century, engineers and skilled workers all
over the world have used all facets of technology (the
application of maths, science, physics, and other subjects)
to steadily give us a better means of transportation.
Today, failure of one system can affect the operation of a
seemingly unrelated system.
This makes a thorough understanding of how the whole
automobile works especially important.
Parts, Assemblies, and Systems
A part is the smallest removable item on a car.
A part is not normally disassembled.
The word component is frequently used when referring
to an electrical or electronic part. For example, a spark
plug is an ignition system component that ignites the fuel
in the engine.
An assembly is a set of fitted parts designed to complete
a function. For example, the engine is an assembly that
converts fuel into useable power to move the vehicle.
Technicians must sometimes take assemblies apart and
put them back together during maintenance, service, and
repair operations.
Parts, Assemblies, and Systems
Body-over-frame Construction.
The chassis parts bolt to a strong perimeter frame.
The body bolts to this thick steel frame.
Frame, Body, and Chassis
Unibody Construction.
Unibody vehicles do not have a separate perimeter frame.
Chassis components bolt directly to the unibody assembly.
Frame, Body, and Chassis
Body-over-frame Construction
In Body-over-frame construction, the frame consists of
thick steel members.
The chassis parts and the body bolt to this frame.
Also called full frame construction or perimeter frame
construction, this design is heavy but strong.
Body-over-frame construction is used on full-size cars,
vans, pickup trucks, and sport-utility vehicles (SUVs).
Frame, Body, and Chassis
Unibody Construction
With unibody construction, sheet metal body panels are
welded together to form the body and frame.
Also called space frame construction or unitized
construction, this is the most common type of configuration
used to build small and medium passenger cars.
Unibody construction reduces weight, improves fuel
economy, and has a high strength-to-weight ratio.
However, unibody vehicles are not as strong as those with
body-over-frame construction.
Body Types
Automobiles are available in several body types,
including the sedan, hardtop, convertible, hatchback, and
station wagon.
In addition, the minivan, the sport-utility vehicle, and the
pickup truck have become increasingly popular.
Body Types
Sedan
A sedan is a car that has front and back seats and will
carry four to six people.
It has center body pillars, or “B” pillars, between the front
and rear doors.
Both two-door and four-door sedans are available.
Body Types
Hardtop
A hardtop is similar to the sedan, but it has no “B” pillars.
Hardtop vehicles are also available in both two and four-
door models.
Body Types
Convertible
A convertible has a vinyl or cloth top that can be raised
and lowered.
A convertible has no door pillars, and its strength is
designed into the frame or floor pan.
Although most convertibles are two-door models, a few
four-door convertibles have been produced.
Body Types
Hatchback
A hatchback, or liftback, has a large rear door for easy
access when transporting items.
This style car is available in three- and five-door models.
Body Types
Station Wagon
A station wagon has a long, straight roof that extends to
the rear of the vehicle.
Station wagons have large rear interior compartments and
come in two- and four-door models.
Some station wagons have space for up to nine
passengers.
Body Types
Minivan
The minivan is similar to the station wagon, but it has a
higher roofline for more headroom and cargo space.
Most minivans are designed to carry seven passengers.
Body Types
Sport-utility Vehicles
Sport-utility vehicles are often equipped with four wheel-
drive systems and have a tall body design.
They provide the comfort of a passenger car, the interior
space of a station wagon, and the durability of a truck.
Common Names for Various Automobile
Body Parts
Engine
The engine provides the energy to propel (move) the
vehicle and operate the other systems.
Most engines consume gasoline or diesel fuel.
The fuel burns in the engine to produce heat.
Heat causes gas expansion, creating pressure inside the
engine.
Pressure moves internal engine parts to produce power.
Computer-controlled lock system automatically locks the doors as soon as the vehicle starts moving.
When the gear shift sensor and the vehicle speed sensor send the correct signals to the control module, the
module energizes the solenoid (actuator).
The solenoid then converts the electrical signal from the control module to a linear motion, locking the doors.
Computer Systems
Depending on how expensive the car is, there can be all sorts
of other computers. For example:
There is probably a computer controlling the automatic
transmission.
If the car has anti-lock brakes, there is a computer reading
the wheel speed and controlling the brakes.
Many air bag systems have their own computers.
A car with keyless entry or a security system has a
computer for these systems.
Advanced climate control systems often have computers.
Some cars now have motorized seats and mirrors that can
remember the settings for multiple drivers, and these contain
computers.
Any radio or CD player with a digital display contains a
computer of its own.
Parts of an Automotive Computer
Systems
Sensors
Input devices that can produce or modify electrical signals
with a change in a condition, such as motion, temperature,
pressure, etc.
The sensors are the “eyes, ears, and nose” of the computer
system.
Control Module
Computer (electronic circuit) that uses signals from input
devices (sensors) to control various output devices.
The control module is the “brain” of the computer system.
Parts of an Automotive Computer
Systems
Actuators
Output devices, such as small electric motors, that can
move parts when energized by the control module.
The actuators serve as the “hands and arms” of the
computer system.
The exhaust system carries burned gases to the rear of the vehicle. It also
reduces engine noise. (Nissan)
Drive Train Systems
The drive train transfers turning force from the engine
crankshaft to the drive wheels.
Drive train configurations vary, depending on vehicle
design.
The drive train parts commonly found on a front engine,
rear-wheel-drive vehicle include the clutch, transmission,
drive shaft, and rear axle assembly.
The drive train parts used on most front-engine, front-
wheel-drive vehicles include the clutch, transaxle, and
drive axles.
Drive Train Systems
A manual transmission uses gears and shafts to achieve various gear ratios.
The speed of the output shaft compared to the speed of the input shaft varies in each gear position.
This allows the driver to change the amount of torque going to the drive wheels.
In lower gears, the car accelerates quickly.
When in high gear, engine speed drops while vehicle speed stays high for good fuel economy. (Ford)
Drive Train Systems
Transmission
The rear axle assembly contains the differential and two axles that turn the rear drive wheels. (Lexus)
Drive Train Systems
Transaxle
The transaxle consists of a transmission and a differential
in a single housing.
Although a few rear-wheel drive vehicles are equipped
with transaxles, they are most commonly used with front-
wheel-drive vehicles.
Both manual and automatic transaxles are available.
Various safety systems are used on modern vehicles to protect both the driver and the passengers.
This vehicle is equipped with both front and side-impact air bags. (Audi)