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PFMEA and Control Plan Linkage Examples

The document provides examples of how Process Failure Mode and Effects Analysis (PFMEA) and Process Control Plans should be linked. The PFMEA identifies potential failure modes and their causes. The Control Plan then transfers the potential causes as process characteristics to control and the control methods from the PFMEA. This ensures the Control Plan addresses all potential failure modes identified in the PFMEA. The document also defines product and process characteristics that should be identified in each Control Plan step.

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littlekheong
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4K views5 pages

PFMEA and Control Plan Linkage Examples

The document provides examples of how Process Failure Mode and Effects Analysis (PFMEA) and Process Control Plans should be linked. The PFMEA identifies potential failure modes and their causes. The Control Plan then transfers the potential causes as process characteristics to control and the control methods from the PFMEA. This ensures the Control Plan addresses all potential failure modes identified in the PFMEA. The document also defines product and process characteristics that should be identified in each Control Plan step.

Uploaded by

littlekheong
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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PFMEA 1 Example

Process name and


number same as
control plan

Potential cause will Control method


become process transferred to control
characteristics* in plan
control plan
Process control plan 1 Example

Control method and description


from PFMEA

Process number and name


same as PFMEA
Process characteristics* from
potential failure mode of
PFMEA
PFMEA 2 Example
Process name and Potential cause will
number same as become process Control method
control plan characteristics* in transferred to control
control plan plan

**Process and product characteristics in PFMEA. Please see


explanation in page 5
Process control plan 2 Example

Potential cause will


become process
Process name and characteristics* in
number same as control plan
PFMEA Control method and description
from PFMEA
Characteristics: Identify Product and Process
characteristics for each Control Plan step

PRODUCT CHARACTERISTIC PROCESS CHARACTERISTIC

• physical properties of the part • identify characteristics, which


• Identified important customer when controlled, reduce
characteristics (CTQs and variation in product
Delta-K) characteristics
Examples: length, width, tensile
strength, torque, weld integrity, color, Examples: pressure, temperature,
alignment, etc. force, feed rate, RPM (torque), etc.

A description of the state of the


component or vehicle after the Related to product characteristics
particular operation is completed

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