Jute Spinning

Jute spinning
Jute Spinning:
Jute spinning method is comparatively
different than other spinning processes,
because jute fiber is harder than others textile
fiber. This article has presented various types
and essential tasks of jute spinning processes
which are deeply followed in textile sector.
Types of Jute Spinning:
• There are two types of jute spinning process
1.Sliver spinning,
2.Roving spinning.
Sliver spinning
• Sliver spinning:
• Yarn is produced from the sliver of finisher drawing frame.
• Sliver spinning is used to produce coarser inferior quality
yarn.
• The count of yarn produced range from 10-200lbs per
spyndle.
• Sliver spinning is used mostly all over the world.
• The process flow chart of producing spun by sliver spinning
is mentioned in the following:
• Sliver →sliver from 2nd or 3rd drawing frame →sliver
• Sliver → sliver spinning → yarn
Roving spinning:
• In roving spinning, yarn is produced from rove of

roving frame. So, by roving spinning, we can get finer
and superior quality jute yarn. Here the count of yarn
produced ranges from 5-10lbs per spyndle. The flow
chart of producing yarn by roving spinning is
mentioned in the following:
• Sliver → sliver from 3rd or 2nd drawing frame → sliver
• Sliver → roving frame → rove
• Rove → rove of spinning → yarn
Essential Tasks of Jute Spinning Process:
• The three essential tasks of jute spinning

processes are-
• Drafting,
• Twisting,
• Winding-on.
Essential Tasks of Jute Spinning
• 1. Drafting:
• Drafting is carried out by the usual arrangement of retaining rollers and
drawing rollers where drawing rollers rotate faster than retaining rollers.
• 2. Twisting:
• After emerging out from the nip of rollers the thin tenuous sliver passes
down to the top of the flyer goes through its hollow leg and wound onto
the bobbin. During flyer ration, it is imparted necessary amount of twist.
• 3. Winding-on:
• Winding on function is carried out by builder mechanism. As the builder
moves up and down the bobbins alternatively rise into and withdraw
from the flyers and thus winds yarn on the bobbin in a continuous spiral.
Drafting Systems Used in Jute Spinning
• A.Breast plate type,

• B.Breast plate and intermediate roller type,
• C.Grooved intermediate roller type,
• D.Faller bar or gill pin type ,
• E.Single apron and intermediate roller type,
• F.Double apron and intermediate roller type.
Breast plate type:
It is conventional drafting system used in rove spinning. The reach of this spinning frame is as usual slightly
longer than the length of the longest fiber in the material. It is situated between the drawing and delivery roller
pairs are a smooth metal plate called breast plate. This plate is fixed and it does the function of to it.
Immediately beneath the breast plate there is a small conductor roller to lead the fibers right into the drafting
nip. This conductor roller does not rotate but can be adjusted inward and The delivery pressing roller is synthetic
rubber coated and rotates in surface contact of delivery roller. Both the delivery and drawing rollers are
positively driven. Drafting range of this system lies between 15-20.
Grooved intermediate rollert ype:
It is a conventional drafting system which is used for sliver spinning to produce coarser count jute yarn (for example rope yarn) or heavy
yarn. Here, the sliver passes down over a series o smooth surfaced intermediate rollers. Each of them deeply grooved. The placing of
the lower rollers can be adjusted to impart a greater on lesser tension in the sliver. The roller of grooved roller series is self-weight.
Faller bar or gill pin type:
The gill pin or faller bar type drafting system is very similar to the gill drawing frame. This is a conventional type drafting system which is
used for producing coarser and heavier yarn like rope yarn, carpet yarn etc. This system offers a lower draft range. The faller bed is
inclined at 45° angle. On the faller bed the gill pins are fine and densely set. The faller drops per minute is about 500 and the spirals are
usually 1/4ʺ pitch triple screw type.
Single apron and intermediate roller type:
This is a modern drafting system found in modern sliver spinning frames. This is used for producing better quality and finer yarns.
Here the breast plate is replaced by an endless rubber apron. The fibres leave the nip of the retaining rollers or drawing rollers
and then pass onto the surface of a rubber apron. As they move down this they meet a slip roller which is pressing gently into
apron. Below the apron, there is a conductor just before the drafting nip.
Double apron and intermediate roller type:
Double apron drafting system is a modern type drafting system which is used for producing finer count jute yarn in sliver spinning.
This type is more recent development of apron and intermediate roller type.
Here, the slip roller contains another apron above the lower one. The lower apron is given tension by a dead weight. This lower
apron is driven by a grooved wheel at its upper end and its lower end is made to turn sharply round a small adjustable plate.

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Jute spinning

• There are two types of jute spinning process

• In roving spinning, yarn is produced from rove of

• The three essential tasks of jute spinning

• A.Breast plate type,

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