SIMATIC PCS 7

Guiding you through change

Overview
Your trusted partner for lifecycle innovation
SIMATIC PCS 7 Technologies – Performance you trust

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 SIMATIC PCS 7 Overview

SIMATIC PCS 7 Technologies – Performance you trust

© Siemens AG 2012. All Rights Reserved.

 SIMATIC PCS 7 Overview – Technologies

PCS 7 Upgrades Integrated Plant Asset PCS 7 in the

& Engineering Management Industries
Migration Life Cycle & APC
Remote Services Optimization

Information Energy
Management Management

Integration Batch
Package Units Scalability Openness Automation

7 / 365
24 /
Integrated Material
Switchgear Transports

Integrated Integrated
MCC & Drives Telecontrol
Integrated Safety
Field devices Integrated

DCS vs Industrial
HMI / PLC Security
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Industry Sector
SIMATIC PCS 7 – Performance you trust
System Components of SIMATIC PCS 7

Engineering (ES) Operator Station (OS)

 matched range of eng. tools  ergonomic designed HMI
 central Engineeringsystem  secure operator guidance
 Multi-User Engineering  powerful archiving system
 Process-Object Engineering  effective trend displays
 efficient Bulk-Engineering  AdvES  intelligent alarm management
 integr. Function Block / Template-Lib. OS
Performance  optimal visualization of SFCs
Engineering System Clients you trust
 autom. generation of OS functions Terminal bus  openness: Web-OS, Data-Monitor
redundant Graphic
 One (!) system for the Engineering OS server
redundant System bus
 Secure execution of the process
of all components of the DCS especially in critical situations
AS 414 AS 412FH
AS 412H / 414H AS 414FH
AS 416 AS 416H / 417H AS 416FH
AS 417

Automation System (AS) Process Peripherals

AS 417FH
ET 200M
ET 200pro MTA

 wide range of controller ET 200S

Y-Link
~
ET 200iSP
ET 200M
 Standard I/O (ET 200M)
Gas
 scalable in performance & function PAC3200
Analysis
PA/FF link
 bit-modular I/O (ET 200S)
Y-Link
 flexible configurable hardware AFD 24 /  intrinsically safe I/O (ET 200iSP)
7/
SENTRON AFDiS 365
 Standard, redundant und Failsafe 3WL
 protection class IP65 (ET 200pro)
 fastest operation (10ms)  redundant I/O  MTA
 proven million times (SIMATIC)  Drives: Motor-Management, FU
 online expand / change  uniform fieldbus solution: PA, FF
 High Performance Automation for  Tailored Process Peripherals for
the Process Industry each requirement
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Maintenance
SIMATIC PCS 7 Plant Asset Management

Was ist Plant Asset Management (PAM)? Important functions

 SIMATIC PCS 7 PAM is the Software-  Maintenance of electronic and
Package for intelligent maintenance mechanical plant components
 PAM enables to expand an Operator  Visualization of diagnostic information
Station to a Maintenance Station  Message in case of condition change
 SIMATIC PCS 7 Plant Asset  Creation of maintenance requests
Management offers corrective,  Tracing of maintenance activities
preventive and condition monitoring (complete Maintenance-Zyklus)
based maintenance
 Homogeneous integration in PCS 7

Application examples Benefits

 Maintenance of system components:  Uniform, catchy visualization of all
LAN, field devices, IPC, ... assets (symbols, faceplates)
 Maintenance of mechanical plant  Automatic generation of all asset
components: management diagnostics pictures
Pumps, heat exchanger,
 Reduced decision and reaction time
valves, motors,
centrifuges, ...  High plant availability, cost effective
and energy efficient maintenance
 Increase of plant performance

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Optimization
Advanced Process Control (APC)

What is APC and why? Important functions

 broad term of higher level process  fully integrated in SIMATIC PCS 7
control methods (same Look & Feel in ES & OS)
 Typical APC functions e.g.:  APC by default in PCS 7 APL
- model based predictive control  MPC with static / economic operation
- soft sensors point optimization
- Neuronal networks  high availability for APC (AS 41xH)
- fuzzy control

Interfaced
 interfaced APC solution for:
 improvement / optimization of - existing customer solutions or
process control structure / -strategies - using of 3rd Party APC-Tools

Application examples Benefits

Integrated

 Model based predictive control (MPC):  process deviations  (... 75%) and
- two component distillation (2x2) compensate of them faster
- cement mill (3x4)  yield  (typ. 2...10%)
- liquid petrol gas evaporator (4x4)
 throughput  (1...5%) (const. quality)
 Smith Prädiktor:
- closed-loop control of analysis values  energy consumption  (3 ... 10%)
 Gain-Scheduling:  manual interventions  (workload )
- pH-control (non-linear titration curve)
- Batch process chem. reactions  ROI within short time

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Energy Management

Gas ? ?
What is Energy Management? Steam ? 1 Identify Important functions
 Determine, improve and analyze  Integration of electr. consumers
Electricity in SIMATIC PCS 7 (Motor-Mngmt,
Energy consumption systematically 2 Evaluate

and continuously . Air Multifunction meters, Circuit Breakers,...)

Compr ng  Visualization of the load profile
 Consideration of economic, technical, Coo
li 3 Realize

and legal aspects in optimization  Configurable reports

 All kinds of energy: electrical
B.Data (for cost centers, batches, duration curves)
and non-electrical energies  Load Management with powerrate
 See also:  Managing of the Energy Circle
DIN 4602, VDI 4601-1, EN 16001 Identify – Evaluate - Realize

Application examples Benefits

 Acquisition of consumption behavior  Transparency of Energy costs
(electrical and non-electr. energies)  avoidance of exceeding set power
 Visualization of consumptions as limits
trends (duration curves)  ensure adherence to contractually
 Identification of saving potentials agreed upon conditions
- Load management / shedding  better procurement conditions by
- Controlled mode Use of FU

reduction of energy peaks
- Use of Energy Saving Motors
- Energy Recovery  Reduction of total energy costs

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Batch Automation
SIMATIC Batch

What is SIMATIC Batch? Important functions

 SIMATIC Batch is the Software-  Fully integrated in PCS 7 - AS/OS/ES
Package for planning, control and  Scalable, modular architecture
reporting of the batch processes  Easy graphical recipe generation and
with different complexity charge planning
 Based on and fully integrated into  Hierarchical recipes acc. to ISA-88
SIMATIC PCS 7
 Equipment-independent recipes
 Validation support
 Interaction with Route Control

Application examples Benefits

 Pharmacy prod. active ingredients  Engineering data need to be entered
 Bio plasma only once
 Chemicals  dyestuffs  Flexible use in pilot and production
 pasty materials plants, no expensive spare capacities
 Fine chem.  flavor materials  Minimization of engineering &
 Bio chem.  slow bio chem. reaction validation effort
 F&B  beer production  Safe production, no loss of batch
food production data due to redundant server

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Material transports
SIMATIC Route Control

What is SIMATIC Route Control? Important functions

 Software for PCS 7 for configuration,  Fully integration into SIMATIC PCS 7
control, monitoring and diagnostics  1:1 map. route network (graphical)
of material transports  Consideration of material
 Particularly recommended if: compatibilities (avoid mixing)
- frequently conversions, extensions  Exclusive assignment of partial routes
- Transport routes with high flexibility
 Autom. calculation of shifted quant.
(regularly changing materials, dynamic
selection source/destination o. transport )  Detailed off- & online diagnostics
 Combination with SIMATIC BATCH

Application examples Benefits

 Pharma  Blood plasma (CIP)  Flexible architecture – acc. plant
 Chemical  Biodiesel  High availability  redundancy
 F&B  Palm-Oil (truck  refinery)  Fast response plant changes (online)
 Chemical  Fertilizer plant (solid stuff)  Reduction of operator workload
 Chemical  Poly Resins (hardening)  Constant / high product quality
 F&B  Yoghurt (compatibility) (avoiding material mixings)
 Cement  Lime transport (solid stuff)  Plant throughput  (Debottlenecking)
 O&G  Tank terminal, Tank farm  25% Engineering savings
(„on the Fly“ change) 20% of normal commissioning time

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Telecontrol
SIMATIC PCS 7 TeleControl

What is PCS 7 TeleControl? Important functions

 Plant Automation and TeleControl  Operator Station acc. plant size
integrated in one (!) system! (Single Station, Client/Server, ‘two-leg’ OS)
 Integration of Remote Stations  Powerful Engineering System
(RTUs) via telecontrol protocols (TeleControl function blocks, Industry Lib.)
 PCS 7 TeleControl integrates RTUs  Optimal Remote Terminal Units
into the DCS SIMATIC PCS 7 to (ET 200S / S7-300 / S7-400 / S7-400FH)
a homogeneous solution  Communication possibilities:
- Media: dedicated lines., radio, TCP/IP, ...
- Protocols: IEC, DNP3, SINAUT, ...
- hierarch. structures (Main Control Center)

Application examples Benefits

 Water- & Wastewater Industry  Higher integration level of the plant
- Pump stations  Reduces risk of operation failures
- Rain Water Buildings (uniform user interface)
- Valve stations in pipelines  Less engineering / maintenance effort
 Oil- and Gas-Industry (uniform SW platform, Bulk-Eng.)
- Valve / Metering Station (pipelines)  Flexible selection of communication
- Well monitoring (acc. existing infrastructure)
 Gas / Oil Wells
 Gas / Water Injection Wells
 Integration of existing / 3rd party RTUs
(protect the investment)

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Safety Integrated for Process Automation

What is Safety Integrated for PA? Important functions

 Hard- & software for safety-related  Integrated Control & Safety
application in the process industry  One (!) platform for Standard and
 Avoiding accidents and damage Safety applications
when a fault occurs and to ensure  Consistent Engineering (CFC)
 Maximum safety for people, process  Safety Matrix Cause & Effect diagram
and environment  Integr. Safety Fieldbus Technology
 Risk reduction  Flexible Modular Redundancy
 Safety Lifecycle Engineering

Application example Benefits

 Emergency und Process Shutdown  Fast cost effective Engineering
Systems (ESD / PSD)  Reduced training effort and costs
 Burner Management Systems  Reduced cost for spares pooling
 Fire & Gas Systems  Cost effective (redundancy if needed)
 Main industries:
 High availability due multiple fault
- Chemical / Petrochemical
- Oil & Gas tolerance
- Pharma  Integrated Safety Lifecycle Tool
- Energie (Safety Matrix)

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Fieldbus Solutions
PROFIBUS PA und FOUNDATION Fieldbus

What offers SIMATIC PCS 7? Important functions

 Uniform integration of PROFIBUS PA  Consistent Engineering for PA & FF
and FOUNDATION Fieldbus  Redundancy for PA & FF based on
 Integration via PROFIBUS DP AFD (Active Field Distributor)
 Infrastructure components like  Extendable during operation without
Active Field Distributor (AFD, AFDiS) a shutdown
 Integration of field devices via  Replacement of field devices during
SIMATIC PDM operation
 Integrated Asset Management

Fieldbus Solutions for PA in Benefits

 Chemical  Free choice of field bus system
 Oil and Gas  Complete field bus infrastructure from
 Energy one (!) source
 Pharmaceutical  One (!) Engineering for PA & FF
 Water / Wastewater  Redundancy for PROFIBUS PA and
 Steel and Mining FOUNDATION Fieldbus
 Food & Beverages - cost effective due reliability and
availability
- reduction of plant downtimes

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Integration of Motors and Drives
Integration of any Motor-Management-Starter and Compact-Drives

Motor-Management-Starter Important functions

 Communication capable devices for  Integration into PCS 7 - ES / AS / OS
motors with constant speed  In Standard Library APL included
Compact-Drives  Support: Profile for Low Voltage
 Communication capable converter Switchgear Devices Technical Spec.
systems for three-phase motors for PROFIBUS and PROFINET
Eng. Operator
Integration of drives System System  Direct support of Simocode, Sinamics
 Motor protect & control functions  Integration of 3rd party MCC‘s acc.
 Design of standard motor feeders PROFIBUS / PROFINET specification
Ethernet
Automation
System
Application examples Benefits
 Integration of any Motor-Manage- PROFIBUS DP
 No extra library required
ment Starter (e.g. SIMOCOCDE pro) (already included in the standard)
 Integration of any Compact-  Homogeneous integration in PCS 7
SIMOCODE SINAMICS
Drives (e.g. SINAMICS) same Look & Feel, Alarming, ...
 All-purpose – in all industries  Fast, easy-2-use to engineer & comm.
 Standardization of motor feeders
3rdrd party
 Investment protection by standards
devices  Further increase of the integration
level of the plant

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SIMATIC PCS 7 PowerControl
Integration / Automation of switchgear plants based on IEC 61850

What is SIMATIC PCS 7 PowerControl? Important functions

 IEC 61850: protocol for protection and  Fully integrated into PCS 7 ES / OS
process control in electrical switchgear  Object oriented Engineering
plants in Medium- / High-voltage (support of 20 basic types)
technology (Substation automation).  Integration of SIPROTEC (Faceplates)
 Automation of switchgear plants  Support of 3rd-party devices
- Controlling / switching, (Intelligent Electrical Devices IED)
- Measuring and automation  IEC 61850 protocol: base for new
- important loads application (renewable energies  IEC
Motors, Transformers, Generators 61850-7-410 / IEC 61400-25)

Application examples Benefits

Automation of typical consumers  Investment security due to standards
 Large drives  One system for process / switchgear
 Heavy-duty fans  Easy-2-maintain - consistent overview
 Compressors, pumps  Expansion of the responsibility of the
 Large centrifuges operators
 Extruders, mixers  Further increase of the integration
 Crushers, mills level of the plant
 Electrolysis, plating  Lever to support EnergyManagement
 Building infeed

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SIMATIC PCS 7 Industry Library
Integration of Package Units

What are Package Units? Important functions

 Discrete machines and aggregates  Integration into PCS 7 - AS / OS / ES
as operational required infrastructure  Industry Library with technological
in process engineering plants functions for S7-300 (motor, valve, ...)
 Delivered by specialized machine  Faceplates for Industry Library to
manufacturer, completely equipped monitor & operate of Package Units
with controller  Faceplates in a PCS 7 Look&Feel for
 Have to be integrated homogenously Touch Panels connected to S7-300
into a complete automation solution  Faceplates for Touch Panels for local
monitor & operate of a PCS 7 AS

Examples of typ. Package Units Benefits

 Compressed air plant  Consistent process control also for
 Weighing / dosing station Package Units in the plant
 Centrifuge - same operation philosophy
 Filter press - same alarming
 Dryer - same system message behavior
 Air conditioning plant  Further increase of the integration
 Cooling aggregate level of the plant
 Waste air purification  Lever to improve the operational
efficiency of the plant

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SIMATIC PCS 7 Information Management
Process Historian (PH) & Information Server (IS)

What is Information Management? Important functions

 Long-term archiving of all  Fully integrated into PCS 7
relevant production data  Scaling with Hardware
 Quasi real-time access to these  Support of multiple PCS 7 projects
production data (incl. history)  Central long-term archiving
 Data processing to create meaningful Information Server Clients
 Data compression („Swinging Door“)
customer specific reports Internet

 Reporting w. MS Reporting Services

 Basis of decision-making for a Information Server Client
 Data access w. MS Office (Excel, ...)
continuously improvement of the Front-End Firewall

 Web-based, Thin Client data access

operational excellence of the plant OS Clients
Office LAN

Process Historian
Information Server
OS Single

Application examples Benefits

Station Back-End Firewall
Terminal bus

 Shift- / daily - protocol OS

Server
Batch
Server  No additional Engineering
 Week / month - protocol System bus
 Plant expansions online
 Batch reports  Easy access  historical data
 Compare with  Easy creation of customer-specific
„Golden Batch“ reports and role-based dashboards
 Comparing  Basis for production optimization
of similar remote and in real-time
Process-Units

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Services for SIMATIC PCS 7

Remote Services Safety Services

 Remote service via platform technology  Execution of safety analyses
cRSP (common Remote Service Platform)  Functional Safety Management (FSM)
 Three-level solution and Safety Lifecycle (SLC)
1. Level: regional techn. support  Failure impact assessments
2. Level: techn. support from HQ  Equipment Safety
3. Level: ww SIMATIC system spec.
 Market-driven, worldwide service
Benefits  Safe chemical reactions
 Safety assessments acc. to BlmSchG
 High level of security (TÜV certified)  Increased plant availability
 Explosion prevention concepts
 Modular structure acc. offering  Higher plant safety & security
 Investment protection
Industrial Security Services Life Cycle Services
 Reduction of the Total Cost of Ownership
 Comprehensive Industrial Security  Maintaining existing functions of the
Services – from initial planning steps,  Planned modernization & service costs DCS by minimized costs
through implementation & operation  Ensured spare parts & serviceability  Planning and management of
of a solution, up to its modernization Product Obsolescence inhouse
 Security Awareness Training & WS  Worldwide service infrastructure
 Consulting on Security Concepts (SIMATIC) regional service org.
 Support for customized solutions  Modular service offering
 Security Subscription Services

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Integrated Engineering in the Process Industry
COMOS – SIMATIC PCS 7

What is Integrated Engineering? Important functions

 Holistic, integrated approach to:  HW- & process control tag, I/O and
- introduce products faster in market CFCs planned / created in COMOS
- make engineering cheaper, faster  Object oriented, bidirectional data-
- avoid failures and simplify workflow exchange to PCS 7 with:
 „As the clear trend-setter in this area, - Transfer of hardware configuration
our target is aimed at reducing our - Transfer of the system structure
customers' time to market by 50 % - Type-based generation of the
and more. “ individual control level
Object, e.g. motor

Integration COMOS - PCS 7 Benefits

 Step 2  Savings in a typ. project (with step 3):
- Expansion by visualization and - more efficient workflow  4% invest
library components - earlier start of production  11W
- Expansion by specific control logic - reduced planning & EI&C  10%
on the individual control level - reduced automation effort  60%
- Type-based generation of sequences Object,
 General benefits:
e.g. Motor
 Step 3 - reduced project duration
Step 2
- Complete interlinking of classical EI&C technology and - simplified qualification
automation, including operation and maintenance - up-to-date system documentation
- Interlinking with superior software applications (MES / ERP)
Step 3
- learning organization

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Scalability of SIMATC PCS 7

What is Scalability? Important functions

 SIMATIC PCS 7 für all plant sizes:  One System only from the laboratory
- from small system with ~100 I/O to the complete production plant
- up to distributed multi-user-system  Same “Look & Feel” Engineering
in Client/Server architecture with
more than 120,000 I/O Tools and visualization
 Necessary wide scope and  Same software structure
flexibility for plants managers  Salable server concept
 Prepared for growing market  For every process size the optimal
requirements controller, tailored operator station

Application examples Benefits

 Lab automation:  Easy and economical adaptation to
process development in laboratory all plant sizes
(for small product quantity) and than Laboratory
Test center
Production
plant
Connected facilities
at one production site  Standardization of the applications
transfer to a larger pilot plant (same typicals in all plants)
 Scaling from the pilot plant to the
 Investment & Know-how protection
production plant M PID  Minimizing of TCO (Total Cost of
 Merging of multiple, separated plants Ownership) with regards to hardware,
to interconnected facilities at one engineering, training and
production site (control room merging) maintenance

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Openness of SIMATIC PCS 7

What is Openness? Important functions

 Publication of interfaces in  Openness in the field: HART, PROFI-
hard- und software BUS, FOUNDATION Fieldbus
 Support of international  Open controller: standard interfaces,
standards / „de facto“ standards generation of own function blocks
 Integration of own and 3rd party  Open communication: standards
components  Open Operator System: data ex-
 Exchangeability of hardware and change/Web-based Operator-Station
addition of software components  Open Eng. System: data exchange
with Planning Tools (AdvES)

Examples Benefits
 Integration of any field devices  Openness on all (!) levels – from field,
on PROFIBUS PA / FF / HART controller, control room, MES ... ERP
 Integration I/O, drives, analytics  Higher flexibility due to wide choice
on PROFIBUS DP, PROFINET
of components
 Integration of Package Units
via Industrial Ethernet, TCP/IP  Optimal adaptation to needs of the
ERP
 Import of planning data in customer / requirements of the plant
MES level
MS Excel-Format  Investment protection through use /
Control level
 Generation of user specific function compliance of international standards
blocks in SCL, incl. Know-How-Protect Field level

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SIMATIC PCS 7 Evolution

SIMATIC PCS 7 V5.x SIMATIC PCS 7 V6.x

 Safety Integrated SIMATIC PCS 7  Online changes
 H systems SIMATIC PCS 7 V6.x  Plant Asset Management
 Multi Client / Server V5.x  Safety Matrix
 Fast Ethernet 2000 2003  SIMATIC BATCH
 Web OS
Actual: SIMATIC PCS 7 V8.0  21 CFR Part 11 Compliance
 Process Historian  SIMATIC PCS 7 Box
 PROFINET in PCS 7  SIMATIC Route Control
 Integr. Eng. (Comos / PCS 7)
 Expansions in AdvES
 Process Device Manager V8
SIMATIC PCS 7 V7.0  Controller: new AS 416H, AS mEC RTX SIMATIC PCS 7 V7.1
 Multi-User Engineering  Improvements APL, incl. MCC / Drives  New OS Look & Feel
 Advanced Process Control  New Industry Library  New Lib. (Advanced Process Lib. APL)
 Version Cross Manager  PCS 7 PowerControl (switchgear IEC 61850)  Improved Eng., Eng. Kompendium
 Open PCS 7  Optimized licensing concept  Advanced Engineering Sys. (AdvES)
 FMR  Expanded Remote I/O
 PROFIBUS PA redundancy SIMATIC PCS 7  PCS 7 TeleControl
SIMATIC PCS 7 V7.1
 FF Integration V7.0  Energy management
 PCS 7 Security  Scalable PCS 7 Box
 Remote Operations
2006 2008  Redundant FF, AFDis

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Migration

What is Migration? Important functions

 Modernization of process control by replacing  Migration concepts for legacy DCS’s
a legacy DCS by Simatic PCS 7 Siemens as well as 3rd party DCS’s
 Analysis and definition of the optimal path for  Adaption to the specific requirements
migration, considering time, costs, and risks of plant / customer („Pain Points“)
 Analysis: What measurable benefit  Consideration of possible downtimes
can be derived from a new DCS?  Fall back strategy
 Decision: Complete replacement  Adaption to budget planning
(Rip’n’Replace) or stepwise (stepwise migration)
approach

Application examples Benefits

 Replacement of legacy HMI by  Time- / cost-effective modernization
modern PCS 7/OS  Low invest – by highest benefits
 Replacement of controllers while
keeping I/O modules + field wiring  Stepwise approach: save existing
 Spec. cables / plugs for fast switching assets – replace obsolete comp. only
of field wiring to new I/O modules  Riskless migration also of 3rd party
 Conversion of existing engineering to legacy systems by concentrated
PCS 7 on a functional level migration know how in Migration
 Common HMI for legacy system and Support Centers and Customer
PCS 7 extension Support

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SIMATIC PCS 7 in the Industries
Basic Chemicals Biofuels Breweries Cement Chemical Fibers

Dairy Glass Industrial Gases Metals & Mining Oil & Gas

Pharma Polysilicons Pulp & Paper Specialty Chemicals Water & Wastewater

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DCS vs SCADA HMI / PLC

DCS Clients SCADA - HMI / PLC

Network HMI & PC
Workstations/
Servers
Interface

Process Discrete Serial Comm.

DCS
Nodes PLCs

Food & Beverages

Pharmaceuticals
Cement & Glass
Metal / Mining
Pulp & Paper

Wastewater

Automotive
Electronics
Chemicals
Typical Characteristics

Oil & Gas

Typical Characteristics
Refinery

Water /
Energy
 Single (!) supplier  Multiple manufacturers (PLC, HMI & PC)
 Distributed Control (DCS)
 TAG-Concept (≠ variables)  Two Databases
 High availability (redundancy on all levels)  Programmed by SI or end user
 Standard-SW (Libraries, Faceplates, ...) KOP / FUP / AWL, programming language
 Designed as system (central ES, Diag., Main.)  Modular
 Configuration (≠ programming) Single-Point Eng.  Small to medium applications
 Standard displays (messages, trends, diag.)
 Hierarchical OS displays  Strong in digital functionality
 Analog functionality (measured values, PID)  Low Cost
 Integration (Safety, Maintenance, Batch, ...)
 Long Term Support

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Industrial Security

What is Industrial Security Important functions

 Protection of networked industrial  Compatibility with latest versions of
plants and controllers against: attacks, virus scanners
malware programs, unauthorized  Use of local Windows firewalls
accesses, sabotage, etc.  Adjustment of security relevant
 Technologies and measures to work parameters already i. setup
Defense in Depth
against such attacks security architecture  User administration in Simatic Logon
 Implementation of security standards  Integration Industrial Security Module
Division into segments Windows Security
using multilevel security concepts and security cells Patchmanagement  Application Whitelisting
Network, subnets, Support access & re-
IP-addr., name resol. mote services (VPN,
(VPN, IPSec)
IPSec)
Application examples Benefits
Active Directory and Virus scan and
 Security Windows workgroups firewalls  Protection against:
cells  de- - access of unauthorized person
militarized User and access Time
- network overload / breakdown
rights synchronization
zone - spying of passwords
 Virus - access to in-house data
scanner - override in process automation
 Firewalls - sabotage
 Protection of the intellectual property
 Increase of plant availability

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Industry Sector
 System architecture SIMATIC PCS 7
Mobile Client Web Client Data Monitor ERP
- OS Web Server/ Archive server
- Maintenance OpenPCS 7 PH / IS
Industrial
Wireless LAN Ethernet, Office LAN

PCS 7 BOX OS Single Station OS/Batch/Route Control/Maintenance Clients MES/MIS Plant Lifecycle Man. Front
Firewall
Comos

Engineering
Stations
Back
Industrial Ethernet, terminal bus Firewall
OS Route Control Batch Maintenance
server server server server

Industrial Ethernet, plant bus

PCS 7 Autom. Standard Fault-tolerant Safety-related

AS RTX systems automation systems automation systems automation systems
with PN
Zone 2 Zone 1 Zone 2 Zone 1
ET 200M,
ET 200pro ET 200M, standard and
ET 200M
Ex-I/O, F modules
Wireless HART ET 200M MTA
HART ~
ET 200M ET 200M,
Weighing systems F modules
PROFIBUS

AS-Interface ET 200iSP
DP-iS
Modbus, serial connection PROFIBUS PA ET 200iSP Zone 1
Y-Link
PA link
Gas analysis PA link
Integrated power
management PROFIBUS PA
AFD PA/FF link
PA/FF
PROFIBUS DP AFD

PA/FF AFDiS
link AFDiS

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Industry Sector
Installed base / references of SIMATIC PCS 7

More than 11.600 projects* in all sectors of the Process Industry with SIMATIC PCS 7
Europe: 4.347 46,6% Asia Pacific: 3.153 33,8%
Austria 201
Almost 45,600 PCS 7 Controller have been delivered since market launch of PCS 7. China 2.267
Azerbaijan 1 Taiwan 106
Bulgaria 12
Croatia 13 Japan 108
Czech Rep. 37
Hungary 18
Israel 14
Finland 164 Australia 74
Kazakhstan 10 Sweden 180
Russian Fed. 239
New Zealand 3
Romania 14 Netherlands 287 Germany 1556
Serbia 3 UK 188 Poland 136 India 271
Slovakia 37 France 280
Austria 201
Bangladesh 2
Canada 38
Slovenia 47 Belgium 153
Switzerland 151
Turkey 138 China 2267 Vietnam 29
Ukraine 11 Italy 211 Slovakia 37 Indonesia 60
USA 795 Spain 339 Turkey 138
Saudi
Japan 108 Malaysia 34
Germany 1.556 Mexico 123
Arabia 23 Myanmar 1
Egypt 31
Taiwan 106 Philippines 24
Denmark 37 UAE 33 Singapore 18
Estonia 1
India 271
Thailand 87
Finland 164
Iceland 5 Korea 69
Ireland 18 Americas: 1.230 13,1%
Latvia 6 Canada 38
Lithuania 12 USA 795
Netherlands 287
Brazil 145 Africa: 139 1,5% Middle-East: 197 2,1%
Australia 74
Norway 33 Argentina 44 South
Africa 67
Poland 136 Bolivia 3 Chile 30 Algeria 8
Sweden 180 Chile 30 Angola 9 Bahrain 2
UK 188 Colombia 15 Argentina Egypt 31 Iran 98
Ecuador 2 44
Kenya 2 Russia & Central Asia, Iraq 1
Belgium 153 Peru 10 Mauritius 1 RoW: 263 2,9% Kuwait 1
Cyprus 1 Venezuela 6 Morocco 7 *: Estimation based Lebanon 3
France 280 Brazil 145 Mozambique 1 Belarus 2 on reported PCS 7 Libya 11
Greece 5 Namibia 2 Russian Fed. 239 orders 2011 Nov. 4th Oman 4
Italy 211 Costa Rica 6 Nigeria 7 Turkmenistan 3 9.329 projects/up to 13728 Pakistan 4
Luxemburg 2 El Salvador 2 South Africa 67 Qatar 14
Macedonia 2 Guatemala 3 Uzbekistan 5
Swaziland 2 Saudi Arabia 23
Malta 2 Honduras 4 Tunisia 1 UAE 33
Portugal 22 Mexico 123 Uganda 1 Rest of World 14 Yemen 2
Spain 339 Trinidad 4
Switzerland 151

(State: October 2011: Based on 9.329 reported PCS 7 projects in the Customer Knowledge Base up to CKB-ID 13.728 / Updated from 13.447)

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Industry Sector
Thank you for your attention!

Roland Wieser
Marketing Manager SIMATIC PCS 7
I IA AS S MP7

76187 Karlsruhe
G.-Braun-Str. 18

Phone: +49 721 595 4476

E-Mail: [email protected]

© Siemens AG 2012. All Rights Reserved.