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Introduction To Course

This document outlines the course details for an Industrial Energy Systems course. The aim of the course is to train students to design efficient industrial process energy systems using process integration methods. Some key learning outcomes include determining minimum heating and cooling needs, calculating energy conversion characteristics, designing heat exchanger networks, and identifying optimal technology mixes. The course will involve lectures, guest lectures, exercises, and a laboratory component. Recommended textbooks are also provided.

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abdul rehman
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42 views33 pages

Introduction To Course

This document outlines the course details for an Industrial Energy Systems course. The aim of the course is to train students to design efficient industrial process energy systems using process integration methods. Some key learning outcomes include determining minimum heating and cooling needs, calculating energy conversion characteristics, designing heat exchanger networks, and identifying optimal technology mixes. The course will involve lectures, guest lectures, exercises, and a laboratory component. Recommended textbooks are also provided.

Uploaded by

abdul rehman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPTX, PDF, TXT or read online on Scribd
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Industrial Energy Systems

CHE 472

Dr. Asim Laeeq Khan


Email: [email protected]
Introduction to the Course
Aim of the Course
 The aim of the course is to train students to
use process integration methods and
tools necessary for identifying and designing
efficient industrial process energy system
solutions that contribute to sustainable
development.

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Course Learning Outcomes
At the end of the course, you will be able to :
 Determine the minimum heating and cooling requirements for a given
industrial process
 Calculate energy conversion performance characteristics for process
utility boilers, heat pumps, and combined heat and power (CHP)
 Design a heat exchanger network for maximum heat recovery for a given
process 
 Identify the cost-optimal mix of technologies for satisfying an industrial
process heat demand
 Evaluate the process integration measures with respect to energy
efficiency, 15
Recommended Books
 “Pinch Analysis and Process Integration”
by Ian Kemp (2nd Edition)
 “Chemical Process Design and
Integration” by Robin Smith

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Course Organizations
 Lectures
 Guest Lectures
 Classroom Exercises
 Industrial laboratory exercise
 Implementation on ‘Process Flow Diagram’ of
Final Year Plant Design Project
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History and Industrial Perspective
 Inception in 1980s (ETH & Leeds Univ)
 First application at Industrial Plant (ICI)
 Implementation in over 30 countries
 Simplicity of the approach
 Excellent results obtained worldwide (Upto 30% Savings)
 Manual vs software analysis
 In conjunction with optimization and simulation tools

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Pinch Analysis vs Learning Curve

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The Onion Diagram

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Process & Heat Integration
 New designs and retrofits
 Can be applied to
 simple heat exchanger
 heat recovery from a gas turbine
 integration of a number of units in oil refinery
 complete integration of an industrial complex

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Application of Thermodynamics in Pinch Analysis

“Most of us involved in engineering design have somewhat unhappy


memories thinking back to thermodynamics in college days. Either we
did not understand, gave up hope that we ever would, and remember
with dread the horror that struck on examination day. Alternatively, we
were amongst the chosen few whose photographic memory would
allow us to reiterate the definitions of entropy, Gibbs free energy and
all those differential equations faultlessly, but without real
understanding. Afterwards, we could never help asking ourselves:
what is it all for? What do I do with it? In the best of cases,
thermodynamics seemed to be a fascinating science without a real
application.”

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Benefits of heat integration

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Introduction to Basic Concepts

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The Temperature – Enthalpy Diagram

∆T = 0ºC 26
Energy Targeting
 T-H Diagram (Trade-off b/w heat recovery and exchanger area)

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Construction of Hot Composite curve

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Setting the energy targets
 Using hot and cold composite curves
 Optimum ∆Tmin
 Pinch point
 Hot and cold utility requirements

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Choosing ∆Tmin
 Costs vs heat recovery
 Chemical process 10-20 °C
 Heat exchanger fouling or low heat transfer coefficient
 Sub-ambient conditions or refrigeration conditions

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Targeting multiple utilities
 Composite curves don’t predict the form of energy
 Grand composite curve
 Maximize cheapest energy source

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Construction of Grand Composite Curve
 Horizontal distance b/w hot and cold composite curves at
different temperatures
 No heat flow through the pinch (touching y-axis)
 Mathematical adjustments in hot and cold curves

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Minimizing the utilities
 Intermediate utilities
 HP, MP, LP
 Refrigeration and cooling water
 Starting with LP
 Utility pinches

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