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Basic Engine Training

Internal combustion engines can be classified in several ways, including by combustion process, ignition system, engine cycle, design, cylinder position and number, air intake process, fuel used, and application. Diesel engines are compression ignition engines that are commonly used in vehicles, marine vessels, and industrial equipment. The basic components of a diesel engine include the cylinder block, crankcase, crankshaft, camshaft, cylinder liner, piston, piston rings, connecting rod, piston pin, cylinder head, valves, injector, and fuel system components.
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0% found this document useful (0 votes)
527 views45 pages

Basic Engine Training

Internal combustion engines can be classified in several ways, including by combustion process, ignition system, engine cycle, design, cylinder position and number, air intake process, fuel used, and application. Diesel engines are compression ignition engines that are commonly used in vehicles, marine vessels, and industrial equipment. The basic components of a diesel engine include the cylinder block, crankcase, crankshaft, camshaft, cylinder liner, piston, piston rings, connecting rod, piston pin, cylinder head, valves, injector, and fuel system components.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Diesel Engine Basics

ENGINE CLASSIFICATION

Internal combustion engines can be classified in a number of different ways:


1. Based on Combustion process
• IC engine (Diesel engine, petrol engine, gas turbine)
• EC Engine (Steam engine, steam turbine)
2. Based on ignition system
• Spark Ignition (SI)
• Compression Ignition (CI)
3. Based on Engine cycle
• Four-stroke cycle
• Two-stroke cycle
4. Based on Basic Design
• Reciprocating
• Rotary
5. Based on Position and number of cylinders position
• Single Cylinder
• In-Line
• V Engine
• Opposed Cylinder Engine
• Opposed piston engine
• Radial engine
LUBRICATION & LUBRICANT CONCEPT

6. Based on Air Intake Process


• Naturally Aspirated:
• Turbo charged
• Crankcase :compressed
7. Based on Fuel used
• Petrol engine
• Diesel engine
8. Based on Application
• Marine Engine
• Automobile engine
• Industrial Engine/off highway
9. Based on cooling method
• Air cooled
• Water cooled
NOMENCLATURE
COMMONLY USED TERMS

Most commonly used terminology

TDC , BDC, Bore Stroke, Clearance volume,


Displacement volume,
Compression ratio,
IHP, BHP, Valve timing, valve overlap,
Fuel timing, firing order,
Tappet clearance, Droop,
Hunting, stability, peak pressure,
blow by, etc.
LUBRICATION & LUBRICANT CONCEPT
COMMONLY USED TERMS
COMMONLY USED TERMS
BASIC ENGINE COMPONENTS

Cylinder Block
Crank case/oil sump
Crank shaft
Cam shaft
Cylinder liner
Piston
Piston ring
Connecting rod
Piston pin
Cylinder head
Cylinder head cover
BASIC ENGINE COMPONENTS

Cylinder Block
BASIC ENGINE COMPONENTS
BASIC ENGINE COMPONENTS
BASIC ENGINE COMPONENTS
BASIC ENGINE COMPONENTS
BASIC ENGINE COMPONENTS
BASIC ENGINE COMPONENTS
BASIC ENGINE COMPONENTS
BASIC ENGINE COMPONENTS

Cylinder Head
BASIC ENGINE COMPONENTS

Intake & exhaust valve Rocker arm


Push rod Injector
Fuel lift pump Fuel injection pump
Turbo charger
Air intake & Exhaust manifold
Fly wheel Governor
Water cooler/Radiator Air cooler/intercooler
Oil cooler Oil pump
Water pump Starter
Charging alternator Timing /Drive gear
Fan
BASIC ENGINE COMPONENTS
BASIC ENGINE COMPONENTS
BASIC ENGINE COMPONENTS
LUBRICATION & LUBRICANT CONCEPT
BASIC ENGINE COMPONENTS
BASIC ENGINE COMPONENTS
BASIC ENGINE COMPONENTS

Oil filter
Fuel filter
Air filter
Water separator
Coolant filter
Thermostat
Temperature & pressure sensors
Spark plug
Carburetor
Main Bearing
Gaskets
LUBRICATION SYSTEM
LUBRICATION SYSTEM
LUBRICATION SYSTEM
LUBRICATION SYSTEM
COOLANT SYSTEM
COOLANT SYSTEM
COOLANT SYSTEM
4 STROKE CYCLE
LUBRICATION & LUBRICANT CONCEPT
LUBRICATION & LUBRICANT CONCEPT
LUBRICATION & LUBRICANT CONCEPT
LUBRICATION & LUBRICANT CONCEPT
LUBRICATION & LUBRICANT CONCEPT
LUBRICATION & LUBRICANT CONCEPT
LUBRICATION & LUBRICANT CONCEPT

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