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    Assignment C.M of Valve

    Uploaded by

    Muhammad Kamran
    The document discusses the corrective maintenance performed on a valve in an industrial pipeline. It describes disassembling the valve carefully and examining parts for damage. The actuator was refurbished by cleaning and sandblasting parts. During reassembly, the cylinder was greased and the diaphragm, stem seal, and actuator spring were replaced carefully. The positioner and I/P transducer were also maintained by checking for leaks, vibration issues, and replacing relays as needed. Proper examination and maintenance was emphasized during the corrective maintenance of the valve.

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    Assignment C.M of Valve

    Uploaded by

    Muhammad Kamran
    23 views4 pages
    The document discusses the corrective maintenance performed on a valve in an industrial pipeline. It describes disassembling the valve carefully and examining parts for damage. The actuator was refurbished by cleaning and sandblasting parts. During reassembly, the cylinder was greased and the diaphragm, stem seal, and actuator spring were replaced carefully. The positioner and I/P transducer were also maintained by checking for leaks, vibration issues, and replacing relays as needed. Proper examination and maintenance was emphasized during the corrective maintenance of the valve.

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    The document discusses the corrective maintenance performed on a valve in an industrial pipeline. It describes disassembling the valve carefully and examining parts for damage. The actuator was refurbished by cleaning and sandblasting parts. During reassembly, the cylinder was greased and the diaphragm, stem seal, and actuator spring were replaced carefully. The positioner and I/P transducer were also maintained by checking for leaks, vibration issues, and replacing relays as needed. Proper examination and maintenance was emphasized during the corrective maintenance of the valve.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    23 views4 pages

    Assignment C.M of Valve

    Uploaded by

    Muhammad Kamran
    The document discusses the corrective maintenance performed on a valve in an industrial pipeline. It describes disassembling the valve carefully and examining parts for damage. The actuator was refurbished by cleaning and sandblasting parts. During reassembly, the cylinder was greased and the diaphragm, stem seal, and actuator spring were replaced carefully. The positioner and I/P transducer were also maintained by checking for leaks, vibration issues, and replacing relays as needed. Proper examination and maintenance was emphasized during the corrective maintenance of the valve.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 4

    Name :

    M Kamran Aziz
    Roll No :
    16
    Subject :
    Maintenance Engineering
    Submitted to :
    Mam Sadiya Mushtaq
    Corrective maintenance of Valve

    Corrective Maintenance known as a breakdown or


    run to failure maintenance. Maintenance is only done
    after the equipment or machine is damaged.
    Corrective Maintenance is a maintenance activity
    carried out to overcome failures or damage found
    during the preventive maintenance period
    Following tasks has been done for the Corrective maintenance of Valve installed in
    industrial pipe line.
    • Disassembling the valve: Loosen and remove each stud slowly,
    being cautious of any trapped fluids or leaking isolation valves.
    As the studs are removed and bagged, they should be checked for
    nicks and burrs on the threads, which could cause a faulty torque
    reading.Remove the actuator installation bolts. Pull the actuator
    away from the stem either with a removal tool or by hand.
    Careful examination must be taken during disassembling of valve.
    • Actuator maintenance: The actuator should be refurbished. The
    actuator should be disassembled as per the manufacturer’s user
    manual and clean the parts. Sandblasting the internal diaphragm
    housing can eliminate rust and corrosion, but the inside must be
    completely free of particulates or grit prior to reassembly.The
    cylinder should be well greased to permit the piston-seal to travel
    throughout it range.
    During the replacement of Diaphragm,Stem Seal And Actuator spring there must be a
    careful examination should be taken for assembly of each part
    • Positioner Maintenance: The electronic positioner should not be
    mounted on the valve that exihibits high vibration. Mounting the
    positioner to the valve is critical to its proper operation. Most
    positioners are aligned to the valve while the valve is at its mid-
    stroke.
    Positioner leakage is the basic concern. Air leakage and Relay
    replacement should be examined and performed if required

    • I/P Transducer Maintenance: I/P transducer cannot be mounted to


    the valve with high vibration. The high vibration produced by some
    valves affects the balance bar.
    Air Leaks and Relay Replacement- Many air leaks, either internal or
    downstream from the transducer, are the major concern with
    transducers. When replacing the relay, some type of seal goes
    between the main unit and the relay. Seal the relays using proper
    lubricants.

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