Lockout Tagout

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CONTROL OF

HAZARDOUS ENERGY
(LOCKOUT / TAGOUT)
Safety Training Module
What Is Lockout/Tagout?
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 Referred to as LOTO
 Blocks flow of energy from power source
to the equipment
 Provides means of warning (tag)
Regulatory Requirements
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 Control of Hazardous Energy


 Covers operators and service personnel
 Requires training of employees
TYPES OF LOCKOUT
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DEVICES
 Locks
 Blocks
 Chains
 Multilock hasps
 Wheel valve covers
 Ball Valve Covers
Requirements For
Lockout/Tagout Devices
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They must be:


 Durable

 Standardized

 Substantial

 Identifiable
Energy Sources
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 Electricity
 Hydraulic
 Pneumatic
 Steam
 Thermal
 Chemical
 Gravity
TYPICAL EQUIPMENT
REQUIRING LOTO
 Presses
 Saws
 Conveyors
 Pumps
 Production
Equipment
 Trash
Compactors
 Ovens
When Must LOTO Be Used?
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When servicing or maintaining equipment


where:
 Hazardous energy exists

 Unexpected start-up could occur

 Either of these could harm an employee


LOTO Shall Be Used When:
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 Employees are required to remove or


bypass a safety device
 Employees are required to place any
part
of their body in harm’s way
 Employees are exposed to hazardous
energy
LOTO Exceptions
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 Work where hazardous energy does


not exist
 Activities performed during routine
production processes
 Work on cord-controlled devices
 Hot tap operations where shutdown
is not feasible
Typical LOTO Procedures
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 Performing a shutdown
 Isolating equipment
 Applying and removing lockout devices
 Safely releasing stored energy
Affected Employees
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Employees who
 Operate

 Work around

 Occasionally adjust equipment that is

subject to LOTO
AUTHORIZED EMPLOYEE

 Maintains Equipment
 Service Equipment
 Is trained to use LOTO
Company Responsibilities
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 Ensure de-energization of equipment


 Ensure employee awareness
 Provide appropriate levels of training
 Review program effectiveness
 Maintain and revise program
 Administer appropriate disciplinary
actions
Maintenance
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Responsibilities
 Lockout/Tagout prior
to service or repair
 Remove or cut locks
off isolation devices
 Ensure proper training
of authorized
employees
Affected Employee
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Responsibilities
 Notify maintenance, etc., when
equipment needs repair or adjustment
 Leave all LOTO devices in place
 Verify equipment is safe to operate
following LOTO
 Follow all safety rules while operating
the equipment
Authorized Employee Responsibilities
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 Repair or service equipment as needed


 Ensure that all energy sources are locked
out
 Test equipment to verify residual energy
is dissipated
 Place a “Danger—Do Not Operate” tag
on equipment
Authorized Employee
Responsibilities (cont.)
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 Obtain assistance
when necessary
 Remove locks and/or
tags following LOTO
 Coordinate
multi-shift repair
Training Requirements
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 Authorized employees—initially and at


least annually
 Affected employees—at least initially
 Authorized and affected—whenever
changes are made to jobs or procedures
 Authorized and affected—when program
deficiencies are noted
How to Perform LOTO Safely
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 Follow company safety procedures for


LOTO
 Refer to procedures on how to lockout
specific equipment
 Keep everyone informed when equipment
is repaired or serviced
 Stay alert
 Use common sense

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