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Quality Training Part 1 (Telecom Sites)

The document outlines the process and timeline for building out a new site for telecommunications infrastructure. It includes steps for preparing required documents, conducting surveys of the site, acquiring permits, installing foundations, erecting towers, integrating equipment, and optimizing the new site over approximately 40-42 days for a ground-based tower (GBT) or 18 days for a rooftop tower (RTT). Quality checks are performed throughout and photos are taken to document progress.

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theway2pawan
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0% found this document useful (0 votes)
105 views54 pages

Quality Training Part 1 (Telecom Sites)

The document outlines the process and timeline for building out a new site for telecommunications infrastructure. It includes steps for preparing required documents, conducting surveys of the site, acquiring permits, installing foundations, erecting towers, integrating equipment, and optimizing the new site over approximately 40-42 days for a ground-based tower (GBT) or 18 days for a rooftop tower (RTT). Quality checks are performed throughout and photos are taken to document progress.

Uploaded by

theway2pawan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
You are on page 1/ 54

• Schedule for UPE

• Participant’s Folder Preparation—


• Pawan K Sharma /Project Assistant responsible for the Participant’s
Folder
• PM’s help is required to ensure availability of Customer
Requirements/Specs and Documents being followed at the circle
• Customer Specs as agreed with NSN
• NSN Practices for CW and Installation
• Check Lists and Stages for doing checks Gap Analysis
• SQI calculation and Audit Process and EPM updation procedure
Major concerns To be Taken care
• Site completion time Line Flow Chart
• Necessary site documents with site handover for execution
• Standard Specification for CW,Electrical
• Site survey Process for all type (GBT,RTT,RTP)
• Construction Procedure for GBT,RTT,RTP &Electrical Works
• Quality Check list with site photographs & Site Folder
preparations
• SQI Checklist awareness
• EPM Updation
Site Completion Time lines

• Work flow chart for GBT, RTT,


RTP,Sharing sites as agreed with
TVIPL.
ACTIVITY PROCESS FLOW Site Built out Process – GBT

Nokia Responsibility 2. Nominal Planning 3. SARF

NOT OK
4. Site Acquisition 4a. Resurvey
1. Marketing Input OK
HUTCH 5a. GBT Soil Test Report
Responsibility 5b. Structural Site Dwgs & Layout
Nokia to follow-up
Engineer visit
Critical
6. Site H/o by Acqn with NOC
PERMITS FLOW During
Marking
A) SACFA Application
7. Marking & Excavation
B) NOC Application
(Municipal ETC.) RND TND
Data
C) EB Connection 8. PCC
Application
Engineer visit
Critical. (Fill
MATERIALS 9. Steel Cutting/Binding & Shuttering sec-3.2 of site
folder)
FLOW
Infra (i) Bolts & Templates 10. RCC with Cube Collection
Implementation:
(40 to 42 Days) RND TND 18. Other Elec. Works
PERMISSION

Data 11. Template Setting CUBE TEST BY HUTCH


VENDOR AT ALL SITES

13. Curing & Back


(ii) Tower 12. Final Casting of Twr. Fdn. 14. Tower Erection Engineer visit
Filling
Critical. (Fill
sec-3.4 of site
folder)
(iii) Shelter / DG 15. DG/Shelter Foundation 16. DG/Shelter I & C 19. PIU Integration

Engineer visit
17. Earthing 20. Site RFI Critical. (Fill sec-
5 of site folder)
(iv) Telecom Equipments

21. TI
Telecom
Engineer visit
Implementation: (3 to Critical. (Fill sec- 22. Site ON AIR 22. Site ACCEPTANCE
5 Days) 6,7,8 of site
folder)
23. Site Optimization
Site Built out Process – GBT
Model ACTIVITY PHOTOGRAPHS
1. EXCAVATION
JPEG Image

2. STEEL BINDING
JPEG Image

3. SHUTTERING JPEG Image

4. RCC

5. CURING

6. SITE COMPLETION PHOTOGRAPH JPEG Image


Site Built out Process – RTT ACTIVITY PROCESS
FLOW
Nokia Responsibility 2. Nominal Planning 3. SARF

NOT OK
4. Site Acquisition 4a. Resurvey
1. Marketing Input
OK
HUTCH 5. Structure Stability of building NOT OK
Responsibility (Nokia to follow-up)

OK Engineer visit
Critical
6. Site H/o by Acqn with NOC
PERMITS FLOW During
Chipping
A) SACFA Application
7. Chipping & Layout
B) NOC Application
RND TND

(Municipal ETC.)
Data

C) EB Connection
Application
8. Steel Cutting/Binding & Shuttering Engineer visit
Critical. (Fill
MATERIALS sec-3.2 of site
folder)
FLOW
Infra (i) Bolts & Templates 9. Template Setting
Implementation:
RND TND 16. Other Elec. Works
(18 Days) CUBE TEST BY HUTCH
PERMISSION

Data VENDOR AT ALL SITES


10. Final Casting of Twr. Fdn.
(ii) Tower With cube collection 11. Curing 12. Tower Erection
Engineer visit
Critical. (Fill
sec-3.4 of site
folder)
(iii) Shelter / DG 13. DG/Shelter Foundation 14. DG/Shelter I & C 17. PIU Integration

Engineer visit
15. Earthing 18. Site RFI Critical. (Fill sec-
5 of site folder)
(iv) Telecom Equipments

19. TI
Telecom
Engineer visit
Implementation: (3 Critical. (Fill sec- 20. Site ON AIR 21. Site ACCEPTANCE
Days) 6,7,8 of site
folder)
22. Site Optimization
Site Built out Process – ACTIVITY PROCESS FLOW
POLE
Nokia Responsibility 2. Nominal Planning 3. SARF

NOT OK
4. Site Acquisition 4a. Resurvey
1. Marketing Input OK
HUTCH 5. Structure Stability of building NOT OK
Responsibility (Nokia to followup)

OK
6. Site H/o by Acqn with NOC
PERMITS FLOW
A) SACFA Application
B) NOC Application
RND TND

7.
(Municipal ETC.)
Layout
Data

C) EB Connection
Application
Engineer visit
Critical.
MATERIALS
FLOW
Infra
13. Other Elec. Works
Implementation: (9
Days)
PERMISSION

8. Pole erection & final


(i) Pole 9. Curing
casting

(ii) Shelter / DG 10. DG/Shelter Foundation 11. DG/Shelter I & C 14. PIU Integration

Engineer visit
12. Earthing 15. Site RFI Critical. (Fill sec-
5 of site folder)
(iii) Telecom Equipments

16. TI

Telecom Engineer visit


Critical. (Fill sec- 17. Site ON AIR 18. Site ACCEPTANCE
Implementation: 6,7,8 of site
folder)
(3 Days)
19. Site Optimization
Site Built out Process –
ACTIVITY PROCESS
SHARING FLOW
Nokia Responsibility 2. Nominal Planning 3. SARF

NOT OK
4. Site Acquisition 4a. Resurvey
1. Marketing Input
OK
HUTCH 5. Structure Stability of building NOT OK
Responsibility (Nokia to follow-up)
OK

6. Site H/o by Acqn with NOC


PERMITS FLOW
A) SACFA Application
B) NOC Application
RND TND

7.
(Municipal ETC.)
Layout
Data

C) EB Connection
Application
Engineer visit
Critical.
MATERIALS
FLOW
Infra
Implementation:
PERMISSION

(i) Shelter 8.Shelter Foundation 9. Shelter I & C 10. PIU Integration

Engineer visit
11. Site RFI Critical. (Fill sec-
5 of site folder)
(ii) Telecom Equipments

12. TI

Engineer visit
Critical. (Fill sec-
Telecom 6,7,8 of site 13. Site ON AIR 14. Site ACCEPTANCE
Implementation: folder)

( 5 Days)
15. Site Optimization
Handover Documents for site Development
• NOC from landlord

• Building stability Report (Structure Report should ensure floor loading


support for own & shared operator BTS+ Battery Bank+ Power Plant)

• Soil Testing Report.

• Structural site drawing & layout singed by the owner.

• Name of the owner


Contact no , ( Mobile & Landline)

• Building property papers.

• Building completion certificate.

• Building Approved Plan From Local Municipal Corporation.


• Lease deed.
• Permits Obtainable Form.
Vodafone Essar Specifications CW
& Electricals

Microsoft Word
Document Microsoft Excel Microsoft Excel
Worksheet Worksheet
MSC

BSC BSC

Shelter
(Equipment Room)
SITE SURVEY
SURVEUOR TOOLS (RTT/GBT)
 White Paper, Scale (30cm), Pencil, etc,. to draw the rough layout

 Measuring tape (15m or 30m) – Only Steel tape

 Compass

 Tower Details like


 Height
 Weight
 Base Width
 No of Legs (3 legged tower OR 4 legged tower)

 Shelter Details like External dimensions, No of pedestals, c/c distance of pedestals,


Shelter Weight

 DG Bed Size, DG Weight

 Earth pit size, No. of pits & c/c distances


SITE SURVEY
SELECTION OF SITE
ROOF TOP SITE

Buildings which are NOT having


proper plain terrace, are NOT suitable
for Tower implementation
Buildings which are NOT having
Columns and Beams are NOT suitable

Buildings should be strong enough to


take loads from tower, DG, Shelter,
etc, with enough size of columns and
beams
There should be proper access to
shift the heavy materials like tower,
DG, etc,.
SITE SURVEY – RTT

SURVEY PROCEDURE / CHECKS


PREPARATION OF LAYOUT AT SITE MG Road – 24m, F. No.112, MG Road Pune

PROCEDURE / CHECKS Street road N


1. Write Site Name, Tower Ht., Site 12m
Address at the top of the page.
1.2 3.3 3.5 4.0
2. Draw the terrace outline with C1UP DOWN C2
Make sure that, 0 Should be o C2
C3
1.5m dia
dimensions. 2.9 placed upward of your pageWT
3. Indicate the NORTH direction.
C3 0.3x0.3
4. Mark the column positions with size,
C1
c/c distances, orientation & with steel C2 C2
2.0
Proposed

Commercial Building
details. 12m 2.9 12m
5. Mark the existing beam lines. Tower
0.3x0.3

Green Field
G+3
6. Mark the position of stair case, stair case head C3
15m
room, water tank, lift room, etc., C1
C2
C2
2.0
Proposed
7. Mark the adjacent roads, surrounding
2.9 Shelter
structures and its distances. 0.3x0.3

C3
8. Mark the height of the building, no. of floors
C1 C2
and levels. C2
Proposed
9. Mark the proposed area of tower, DG & 3m 3.3
Shelter 3m
DG
C2 C3 C2
10. Mark the proposed Earth Pits
Electric Pole
11. Mark the nearest Elec. Pole / Transformer to 9m 3.0
the site
12. Write your name, Employee ID No., Ph. Mumbai
Pune
No., Date & Sign
h P
13. Take the Owner sign and C1 - 0.3 dia – 6 nos 12 dia Rajes
C2 - 0.3x0.45 – 6 nos 16 dia & 2 nos 20dia P Rajesh
customer site engineer sign
C3 - 0.4x0.45 – 8 nos 16 dia 401501
14. This Rough layout should be sent to 03.03.06
Design department to prepare CAD 09347029652
MG Road – 24m, F. No.112, MG Road Pune
Placing the Tower, Shelter
and DG on the roof top Street road
12m
1.2 3.3 3.5 4.0
C3
C1UP DOWN C2 C2
1.5m dia
2.9
WT

C3

C1
C2 C2

Commercial Building
12m 2.9 12m Tower

Green Field
G+3
C3

C1 C2
15m
C2

2.9
Shelter
C3

C1 C2
C2

3m 3.3 DG
3m C2 C3 C2

9m 3.0

Mumbai
Pune
Column – Size - Steel

C1 - 0.3 dia – 6 nos 12 dia


hP
C2 - 0.3x0.45 – 6 nos 16 dia & 2 nos 20dia
Rajes
C3 - 0.4x0.45 – 8 nos 16 dia P Rajesh
401501
03.03.06
Placing the Tower, Shelter
and DG on the roof top

C3

C2

Tower
C3

C2

Shelter
C3
C2

DG

C3 C2
Placing the Tower, Shelter
and DG on the roof top

4.0 m

2.9 m
4 legged tower

2.9 m

3.3 m
Placing the Tower, Shelter
and DG on the roof top

4.0 m

2.9 m
4 legged tower

2.9 m

3.3 m
Placing the Tower, Shelter
and DG on the roof top

4.0 m

2.9 m
4 legged tower

2.9 m

3 legged tower
3.3 m
Placing the Tower, Shelter
and DG on the roof top

4.0 m

2.9 m
4 legged tower

2.9 m

3 legged tower
3.3 m
Placing the Tower, Shelter
and DG on the roof top

4.0 m

4 legged tower

2.9 m

2.9 m

3 legged tower
3.3 m
Placing the Tower, Shelter
and DG on the roof top

Clearance between existing slab 4.0 m


level & foundation beam bottom
should be 200mm to 300mm

2.9 m

2.9 m

Base width of the tower should


be less than c/c distance of the
proposed tower area 3.3 m
Placing the Tower, Shelter
and DG on the roof top
Approx. shelter wt is 1.5 MT 4.0 m

2.9 m

Existing slab level

SECTION X-X
2.9 m
Concrete

AC
X ISMC Pedestal
ISMB

3.3 m
1.8
AC

3.2 x 2.5

2.8

X
Placing the Tower, Shelter
and DG on the roof top

4.0 m

RF cables (cables from antenna) can


enter front site OR back site of the
shelter

2.9 m

2.9 m

AC
3.3 m
Placing the Tower, Shelter
and DG on the roof top
Approx. DG wt. is 2.5 MT 4.0 m
DG bed size will depends on the
DG base size
0.
3

0.3 2.9 m

1.

1.
0

6
1.5

2.9 m
2.1

AC
DG

DG Bed
3.3 m
0.3 0.3

How to place this bed on roof ???


DESIGN PROCEDURE – RTT SITE

Receiving the Rough Layout


Preparation of CAD Layout
Stability Analysis
If Structure is Unsafe, relocation of site
If Safe, Structural stability to be issued
Designing the Foundation in STAAD Pro. Software
Preparing the foundation detailed drawings
Preparing the Bar-bending schedule
The above prepared documents / drawings shall be
forwarded to Project team
CAD layout MG Road – 24m, F. No.112, MG Road Pune

Street road
C1 12m C3
3. 3. 4. C2
1.2 3
UP DOWN C2 5 0
CAD layout will be made with the help 2.9 1.5m
dia
of rough layout prepared at site C3 WT
0.3x0.3

C1 Earth Pits
C2 C2 1.0

Commercial Building
12 2.9 12m Tower 0.3x0.3

Green Field
G+3
C3
C1 15m
C2 C2
1.0

2.9 Shelter
With this CAD layout, foundation 1.8m
C3
2.8m
0.3x0.3

design and drawing will be prepared C1


C2
C2

by Design Department 3m 3.3


1.25m DG
3m C2 C3 C2

9m 3m

Mumbai Pune

C1 - 0.3 dia – 6 nos 12 dia


C2 - 0.3x0.45 – 6 nos 16 dia & 2 nos 20dia
C3 - 0.4x0.45 – 8 nos 16 dia
NAME DATE
ASTER TELESERVICES PVT. LTD.
DESIGNED RAJU 01.04.06
ECP DIVISION - SECUNDERABAD
CADD RAJU 01.04.06
CHECKED RAJU 01.04.06
24 M SQ. ANGULAR TOWER 180 KMPH
2 APPROVED MSN 02.04.06
1 DRAWING NO.:
Sl.No.
MG ROAD SITE AST/ESSAR/MH/0002
ALTERATION DRAWN APPR.
REF. DRG. LAYOUT SHEET 01 OF 01
Foundation Detailed Drawing

Tower Foundation drawing

PLAN
Foundation Detailed Drawing

Shelter & DG Foundation drawing

PLAN
• Construction Procedure OF RTT Site
CONSTRUCTION PROCEDURE – RTT SITE

Marking as per layout & foundation drawing


Chipping of columns or slab for existing reinforcement
Connecting the foundation reinf. to existing reinf.
Bar-bending
Shuttering
Template & Foundation Bolts fixing
Concreting for tower found., shelter found. & DG found.
Concrete curing
Removing of Shuttering
Tower erection & painting
Base Plate grouting
Plastering & Curing for plastering
Coping with waterproof
Marking At site

Check Points before Marking the site Street road

1. Compare the CAD layout with rough


layout 1.5m dia

2. Check the site address & site name WT

with the layout


3. Compare the column c/c dist. at the 2.9
4.0

site with the layout

Marking Procedure

1. Take the Column / Pedestal size from 1.8

foundation drawing
2. Mark the tower columns position 2.8

3. Mark the Shelter pedestal position 1.25

4. Mark the DG pedestal position

Mumbai
Pune
Chipping At site
Purpose Street road

1. To connect the foundation column


reinforcement to existing column
1.5m dia
reinforcement WT

2. To develop the bond between old


concrete with new concrete

Mumbai
Pune
Chipping PLAIN TEERACE
Purpose
1. To connect the foundation column
reinforcement to existing column
reinforcement
2. To develop the bond between old
concrete with new concrete

Different Types of Terrace


1. Plain Terrace
Chipping EXISTING REINFORCEMENT
Purpose
1. To connect the foundation column
reinforcement to existing column
reinforcement
2. To develop the bond between old
concrete with new concrete

Different Types of Terrace


1. Plain Terrace
2. Terrace with Existing reinforcement
Chipping DUMMY COLUMNS
Purpose
1. To connect the foundation column
reinforcement to existing column
reinforcement
2. To develop the bond between old
concrete with new concrete

Different Types of Terrace


1. Plain Terrace
2. Terrace with Existing reinforcement
3. Terrace with Dummy Columns
Chipping PLAN
Purpose
1. To connect the foundation column
reinforcement to existing column
reinforcement
2. To develop the bond between old
concrete with new concrete

Different Types of Terrace


Chipping must be started from
1. Plain Terrace the center of the marking line
2. Terrace with Existing reinforcement
3. Terrace with Dummy Columns
Slab
Chipping Procedure
1. Procedure for plain terrace ‘L’ Bend should be
straighten to
connect the new
reinforcement

Column

Column
SECTION
Chipping PLAN
Purpose
1. To connect the foundation column
reinforcement to existing column
reinforcement
2. To develop the bond between old
concrete with new concrete

Different Types of Terrace


1. Plain Terrace
2. Terrace with Existing reinforcement
3. Terrace with Dummy Columns
Slab
Chipping Procedure
1. Procedure for plain terrace ‘L’ Bend should be
straighten to
connect the new
reinforcement

Column

Column
SECTION
Chipping PLAN
Purpose
1. To connect the foundation column
reinforcement to existing column
reinforcement
2. To develop the bond between old
concrete with new concrete

Different Types of Terrace


1. Plain Terrace
2. Terrace with Existing reinforcement
3. Terrace with Dummy Columns
Slab
Chipping Procedure
1. Procedure for plain terrace ‘L’ Bend should be
straighten to
connect the new
reinforcement

Column

Column
SECTION
Chipping PLAN
Purpose
1. To connect the foundation column
reinforcement to existing column
reinforcement
2. To develop the bond between old
concrete with new concrete

Different Types of Terrace


1. Plain Terrace
2. Terrace with Existing reinforcement
3. Terrace with Dummy Columns
Slab
Chipping Procedure
1. Procedure for plain terrace ‘L’ Bend should be
straighten to
connect the new
reinforcement

Column

Column
SECTION
Chipping PLAN
Purpose
1. To connect the foundation column
reinforcement to existing column
reinforcement
2. To develop the bond between old
concrete with new concrete

Different Types of Terrace


Exposed steel on roof slab
1. Plain Terrace
2. Terrace with Existing reinforcement
3. Terrace with Dummy Columns
Slab
Chipping Procedure
In this case chipping is
1. Procedure for plain terrace required to develop
2. Procedure for terrace with Existing the bond b/w old-
reinforcement concrete and new-
concrete

Column

Column
SECTION
Chipping PLAN
Purpose
1. To connect the foundation column
reinforcement to existing column
reinforcement
2. To develop the bond between old
concrete with new concrete

Different Types of Terrace


Dummy columns
1. Plain Terrace
2. Terrace with Existing reinforcement
3. Terrace with Dummy Columns
Slab
Chipping Procedure
In this case chipping is
1. Procedure for plain terrace required to expose the
2. Procedure for terrace with Existing reinforcement and to
reinforcement develop the bond b/w
old-concrete and new-

Column

Column
3. Procedure for terrace with dummy concrete
column

SECTION
Connecting the reinforcement PLAN
Procedure

2 types

Normal Lap: should not be less than


50d

< 50d

Slab

Column

Column
SECTION
Connecting the reinforcement PLAN
Procedure

2 types

Normal Lap: should not be less than


50d
Welding: should not be less than 10d

< 10d

Slab

Column

Column
SECTION
Connecting the reinforcement PLAN
Procedure

2 types

Normal Lap: should not be less than


50d
Welding: should not be less than 10d

Critical Condition
Reinforcement can’t be exposed
How to connect if reinforcement can’t
be exposed ??
Slab

Column

Column
SECTION
Connecting the reinforcement PLAN
Procedure

2 types

Normal Lap: should not be less than


50d
Welding: should not be less than 10d

Critical Condition

How to connect if reinforcement can’t 150 mm


be exposed ??
Slab
Drill min. 4 holes on column: depth
should not be more than 150 mm Grouting
Insert the reinforcement and grout
with Grouting Chemical.

Column

Column
SECTION
Bond between old & new concrete

Before pouring concrete, apply


grouting chemical at the chipped
portion to develop good bondage

Slab

Grouting
Chemical

Column

Column
SECTION
If foundation reinforcement is not connected properly with existing reinforcement OR old
concrete (chipped portion) and new concrete is not connected with grouting material…..

It results
Bar-bending The reinforcement steel shall be HYSD
bars conforming to IS-1786
Column Rods The reinforcement used in the
Column Stirrups
concrete should be branded one
It should be free from corrosion / oil /
paint

Beam Stirrup

Beam Top Rods

Test certificate of steel shall be collect


from the vendor
Beam Bottom Rods
Bar-bending

Arrangement of Stirrups with rods


Shuttering
Column shuttering
Bottom shuttering
Material to be used
Plywood
Steel Plates Column reinforcement

Bottom support
Shuttering
Beam reinforcement Column shuttering
Bottom shuttering
Material to be used
Plywood
Steel Plates
Place the reinforcement on the
bottom shuttering with required
as mentioned in the drawing

Use the cover blocks to maintain


the proper cover at beam bottom

Bottom support

Cover Blocks

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