Welcome

HSM- Hot Strip Mill

Tunnel Furnace & Rolling Mill

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 Mission, Vision & Values
Mission

Global recognition for Quality and Efficiency while nurturing Nature and
Society

Vision

Supporting India’s growth in core economic sectors with speed and innovation

Values

• Transparency
• Strive for Excellence
• Dynamism
• Passion for Learning
 JSW Milestones
Establishing downstream Sponge Iron Capacity HR Coil ,Sinter & Blast Furnace
capacity at Kalmeshwar Addition Capacity Addition

10000

9000
First in
First in India
India
8000
First in
First in India
Gross Revenue (Rs Crores)

7000 India
Sponge-Iron Plant • HRC Capacity
capacity increased increased to
to 1.2 TPA 3 MTPA
0.325 MTPA First in
6000 Galvanized India • 2.8 MTPA
Sheet Line 1.5 MTPA Sinter Plant
HR Coil plant and 1260 TPD
HR Coil
Oxygen Plant
5000 with Compact capacity
established
Strip Mill upgraded to
0.33 MTPA CR
2.4 MTPA
Coil plant at 1.0 MTPA
4000 Kalmeshwar Sponge-Iron
Plant
Colour Coating
Plant
3000 First in 2.2 MTPA Sponge Iron
India Blast Furnace capacity
set-up increased to 1.6
2000 MTPA

1000

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 Hot Strip Mill In-line

The Hot Strip Mill at Dolvi is based on

• Tunnel Furnace
• CSP (Compact Strip Production) technology
• Comprising of a emergency shear
• High pressure water descaler
• A train of 6 finishing stands
• Laminar cooling facility
• Down coiler
• Coil handling facilities
• Mill auxiliaries etc.

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 SIPOC - Mill

Manufacturing is a process that adds value

to a product.
P

Process

TF- Heating of
slab
Slab From Rolled
Caster Marketing
Caster HRC Mill - Coil
Rolling of Slab

Inputs Output Customer

Process
s
Boundary
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 Manufacturing Process JSW DOLVI

Key benefits of Thin Slab

CSP Hot Strip Mill

1) No central line segregation. Almost zero lamination

2) Capable of producing thinnest HRC (1.2mm) in India
3) Scale free smooth surface
4) Thermo-mechanical rolling producing wide range grades
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 Tunnel Furnace –Technical Specification

• Supplier : Bricmont ( USA )

• Type : Roller Hearth
• No. : Two-Swivel Arrangement

Line A Line B
• No. of Burners : 111 109
• Thermal Input M cal/hr : 27.17 26.35
• Length - metres : 185 182.4
• No. of rolls : 169 166
• Transfer Speed-mpm max.: 60 60

• Fuel : RLNG & COG

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 Tunnel Furnace – Product Input

• Slab thickness : C1 - 65 mm , C2 - 65 mm

• Width : 900 – 1560 mm

• Slab Length : 42 M (max)

• Steel grades : LC/MC/HC steel, Micro alloyed steel, LPG, Corten, API

• Slab speed from caster : 2.2 – 7.5 m/min

• Slab delivery speed : 15 –36 m/min

• Temp. of slab inlet : 975 – 1130° C

• Temp of slab outlet : 1150+ 7° C

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 Mill – Specification
1. Emergency shear
The shear is provided to divide the thin slab in two pieces once a breakdown/cobble
occurs in the mill and further rolling is not possible.
Knife length :1800 mm
Knife opening :350 mm from top of roller table
Top Knife :V shaped, concave
Bottom knife :Straight, convex
Cutting force : 5500 KN
Slab temperature :min 600°C
Scrap length :max 600 mm
Min. cutting interval time :10 seconds
Entry and exit roller of shear:
No. of rollers :1 at entry side, 1 at exit side
Roller dimensions :dia 360 mm x 1800 mm barrel length
Table speed :1 mtr / second
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 Mill – Specification
2.Descaling Device:

Removal of scale from top of strip surface by means of high pressure

water jet .

LP headers 2: Pressurized by 5
pumps (URACA make).
Q= 463 x 5 liters per minute, max. 250
Bar at nozzles

HP headers 2: Pressurized by 6
pumps (URACA make) ,
Q = 463 x 6
LPM, max 400 bar at nozzles.

Image of descaler
 Mill – Specification
3. Mill Stands :

Distance between Mill Stands : 5500 mm

Input Slab Width : 900 – 1560 mm

Strip Thickness : 1.0– 25 mm

Coil Out Side Diameter : 1000 – 1950 mm

Coil In Side Diameter : 760 mm approx.

Max. Coil Wt. : 28 tons

Max. Specific Coil Wt. : 18 kg / mm

Max. Slab Length : 42 metres

Work Roll Dia:

F1 to F4 : 805 max. 729 mm min

F5 & F6 : 605 max. 539 mm min

Back up Roll Dia:

6-stands of 4-Hi rolling mill
F1 to F6 : 1450 mm max 1350 mm min

Work roll barrel length : 1950 mm

Back up roll barrel length : 1750 mm

 Mill – Specification
Roll separating force:

• F1 to F4 :40 MN
• F5 & F6 :32 MN
• Strip cooling method :Laminar cooling
• Number of zones :16 normal zones and 8
fine zones
• Coiler Type : Down coiler with step
control
• Width adjustment :850 – 1650 mm
 Mill – Specification

4. Run out Roller Table

The run out roller table is provided to convey the strip from the finishing
stand F6 to the down coiler.

Table length : 79.50 M (Between Centerline F6 and Down coiler 1)

Number of rollers : 240
Roller diameter : 260 mm
Table speed max : 15 mtr/sec
Bearings (centrally greased)
: On drive side self aligning roller bearings, On non-
drive side cylindrical roller bearing
Cooling : Spray
Pressure : 10 bar
 Mill – Specification
5. Laminar Cooling Banks
•Water flow volume : 4900 m3/hr
•Water pressure : 0.7 Bar for normal and
fine zones and 10 Bar for spray zone
•No. of swiveling groups : 07
•Total length of the cooling system is approx
: 42 meters
•No. of transverse sprays 10 Bar.

• Laminar Cooling Zones :01 Compact Cooling

:22 Micro Zone
:08 Trim Zone
To roll value added steels like DP Steel etc.,
special cooling arrangements have been made and we are
in the process to link it with our level II cooling
master for fine control.
 Mill – Specification
6. Down Coiler Type - Retractable with Step Control

• Mandrel :Expanded Dia 762 mm: Collapsed Dia 727 mm

• Wrapper rolls (3 nos) :Dia 380mm x 1700 mm barrel

length

• Clearance in coiler housing: 2250 mm

• Speed max. :15 mts/sec

• Coil weight : 28.5 Tones max, max 18 Kg/mm

• Coil dia :1000 –1950 mm

 Stands Design Are “State Of The Art”
Technological Control Systems Such As:

• Hydraulic gap control

• Thickness control system
• Hydraulic lopper control
• Work roll bending mechanism
• Profile and flatness control system
• MMI system
Slab v/s Strip Thickness
SMS EQUIVALENT GRADE
 Product Tolerances ( SMS Gurantees )

Coil Telescopicity - Body : ± 08 mm

Strip Thickness - Body

1.2 – 3.0 mm : ± 28 µm

3.1 – 4.5 mm : ± 36 µm

4.6 – 9.0 mm : ± 44 µm

> 9.0 mm : ± 60 µm

Strip Flatness - Body

1.2 – 2.0 mm : 15 – 30 I Units

> 2.0 mm : 12 – 20 I Units

Product Tolerances ( SMS Gurantees )
Strip Profile C25 : ± 20 µm

against set value C40 : ± 15 µm

Strip Width : + 8 mm

Finishing Temp. : ± 20 o C

( except for special quality steels )

Coiling Temp. : ± 15 o C
 Product Guarantee in relation to dual line
operation
Differences between the strips from both lines
should not

exceed for :

Final Thickness : 30 % but < 2.0 mm

Strip Width : 100 mm

Strip Profile : 20 micron

Coil Yield Strength :15 %

Final temperature :25 oC

 VALUE ADDED GRADES

ESTABLISHED VALUE ADDED GRADES VAG UNDER DEVELOPMENT

• SH41
• API 5L X-J-55
• API X65
• D P Steel ( wheel rim )
• LPG • Boiler Grade
• TR 34, 38, 45, 46 • CE 01D / CE 01C

• ST 41A, 41C, 41G, 46C, 49

• Corten 1.6 mm in 1000 mm width
• ASTM-A-607 (Purlin Grade)
• CG 04H
• IF STEEL ( CR01A)
• ASTM - A 570

• Thinner Gauges 1.2, 1.3, 1.4, 1.5 mm

• EDD CR02A

• API 5L X70

• MC 45, ML 55
 Integrated Systems

Automated processes built to deliver Customer Value

• Level-II automation ensuring auto correction in the production process

enabling prevention of generation of defects in process.
• Parsytech detects surface condition continuously on-line and gives constant
feedback through Level-II to control surface quality.
• MySAP and PPMS system integration enables close adherence to delivery
commitments.
• MySAP CRM along with dedicated cell manages voice of customer (VOC)
through cross functional team (CFT) approach, addressing customer needs
and ensures customer driven policies and activities.
• Product Development methodology includes technical alliances with leading
Technical Institutes in the World, facilitating development of customized
products.

Such best of practices aimed at Delivering Total Customer

Value. 23
Jsw Steel for Machinery Sector
Adding Value

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 JSW steel for Machinery Sector
Unique features of Steel produced through Thin Slab-CSP

Steel from CSP route with low carbon micro-alloyed through Thermo-
Mechanical Rolling (TMR) is advantageous over conventional steel (CSC route)

Better weld ability (Carbon equivalent is lower)

Higher toughness (Charpy V-Notch Impact value higher)

More ductility* (% elongation and bend)

* Applicable
based on end use or specific requirement of
the customer. 25
 JSW steel for Machinery Sector

Factors behind the Key Strengths:

Thermo Mechanically Rolled Steel with Low Carbon and Micro-alloying

HIGHER STRENGTH (effect of micro-alloying)

1. Lower weight of Steel gives
HIGHER DUCTILITY (due to cleaner steel, lower carbon) equal strength to components
BETTER FORMABILITY (lower Ys/Ts ratio, finer grain) 2. Longer life of components by
extended fatigue free life
HIGHER TOUGHNESS (due to grain boundary refinement
) 3. Stronger HAZ (Heat Affected
Zone) gives more robustness
BETTER WELDABILITY (effect of lower carbon) to structure

1. Strengthening achieved by grain refinement and precipitation

strengthening
2. Hot strength & corrosion resistance can be improved by microalloying by
Cr, Ni & Mo

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JSW Steel for Machinery Sector
Grades & Applications

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 Key Grades & Applications
Hot Rolled Steel
JSW GRADE Equivalent
APPLICATIONS

IS 5986 Fe 360
JISG3101 SS330
SG37AL/SG37AT DIN17100 St 37.2
Fabrication of Agricultural, Industrial and Mining machinery EN10025 S235 JR G2
parts like Bins, Hoppers, Chutes, Etc.
DIN17100 St 44.2
SG41AL/SG41AT EN10025 S275 JR

Boiler & Pressure Vessel Parts MC26BQ ASTM 516 Gr.60, Gr.70

Machine parts, Panel SH41AM JISG3113 SAPH400

IS 2062 A, B, C
ASTM A570 D Gr. 45
Machinery foundations, Base plates, Mining and Agricultural JISG3101 SS400 DIN17100 St 44.2,
ST41AL/ST41AT
machinery Parts EN100025 S275JR,S275JO

ASTM A570 Gr.50

ST46CL / CT JISG3113 SAPH440
Mining & Industrial machinery Parts requiring higher
strength under static and dynamic loading DIN 17100 St 52.3
ST52AL / AM / AT EN 10025 Fe 510 B

IS 8500 Fe 540 B
ST54AL/AM / AT
 Steel Features

FEATURES & TOLERANCES

Profile Crown: + 40 to 70 Micron at C 40

Flatness: 200 to 250 Units

Thickness Tolerance: Up to 4.0mm +/- 0.075mm, 4.0-10.0mm +/- 0.10mm, Above 10.0mm
+/- 1% t

Width Tolerance: + 15 / - 0mm

Coil ID: 762 +/- 20mm

Specific Weight: 18 Kg / mm max of width for Coils

All above material available in HRPO/HRSPO

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 Key Grades for Machinery Parts
Cold Rolled Steel
APPLICATIONS JSW GRADE Equivalent
Drawing D CR4 / SPCC

Machinery housings and Panels Deep Drawing DD CR3 / SPCD

Extra Deep Drawing EDD CR1 / SPCE

FEATURES & TOLERANCES

Coil weight: 10.0 mt max , Packet Weight – 3.0 mt max

Finish: Bright – 0.50 Ra max, Matte – 0.60 -- 1.60 Ra

Length: 500-1500 mm, Tolerance : +2/- 0 mm, Above 1500 mm

Tolerance: +3/ -0 mm
Thickness Tolerance: up to 1.0mm +/- 0.03 mm, up to 2.0 mm +/- 0.05 mm,

up to 3.0 mm +/- 0.10 mm

Width: 200-1250mm, Tolerance: Mill Edge (+ 6.0 / - 0 mm), Trimmed Edge
(+1.0mm/-0mm)

Coil ID: 508 mm

 Key Grades for Machinery Parts
Galvanized Steel
APPLICATIONS ISPAT GRADE Equivalent
Drawing (D) JIS G3302
SGCC
Air handling units , Machinery panels.
Deep Drawing (DD) JIS G3302
SDCD
FEATURES & TOLERANCES

Coil weight: 10.0 mt max , Packet Weight – 3.0 mt max

Coating: 90 GSM TO 450 GSM

Galvanized Finish: Regular Spangles, Suppressed Spangles, Zero Spangles.

Surface Treatment: Chromated & Non Chromated, oiled & unoiled

Length: 500-1500 mm, Tolerance: +2/- 0 mm, Above
1500 mm Tolerance: +3/ -0 mm
Width: 200-1250mm, Tolerance: Mill Edge (+ 6.0 / - 0 mm), Trimmed
Edge (+1.0mm/-0mm)
Coil ID: 31
508 mm
JSW Steel for Machinery Sector
Some Examples

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 Indian Machinery Industry
1.Power Equipments
HRS CRS GP CCS

 
Product Applicability

2 3
Power Transmission Machinery: 1
Transformer Tank

Power Distribution Machinery: 2

Switch Gear Parts
Electrical Panel Box 3

Power Generation Machinery: 4

Generator set

1 4

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 Indian Machinery Industry
2.Process Equipment
HRS CRS GP CCS


Product Applicability

3
Water Storage Tank 1

Boiler Tubing 2

Pressure Vessel 3 Pressure Vessel

2
 Indian Machinery Industry
3. Construction Equipments
HRS CRS GP CCS
Product Applicability


Forklift 1 1

Loader 2

Tracked Excavators 3

2
 Indian Machinery Industry
4.Industrial Equipments
HRS CRS GP CCS

 
Product Applicability

1
Overhead Crane 1

Belt Conveyor 2

Chain Conveyor 3

3
2
 THANK YOU

Let us work together to achieve the common goal of the company

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