STOCK HOUSE
Contents
• Objective
• Facilities and equipment
• Material and storage details
• Burden details
• Vibro feeders
• Weighing hoppers
• Process flow charts
• Regular problems
Objective of Stock House
• Receiving of raw material
• Storage of raw material
• Screening of raw material
• Weighing of raw material
• Dispatching of raw material as per cyclogram to furnace top
Facilities and Equipments in Stock house
• Conveyors (27)
• Storing bins (28)
• Vibrating feeder (28)
• Vibrating screen (22)
• Weighing hopper (28)
Type of raw materials and storage capacities
Seri Material Bulk Total no. Bunker Total storage Storage in one
al density of volume in ton Bunker in ton
No. (T/M3) bunkers M3
1. Surface coke .5 6 890 445 2670
2. Centre coke .5 2 890 445 890
3. Nut coke .5 2 460 230 460
4. Coke fines .5 1 250 125 125
5. Sinter(normal) 1.8 6&2 1180&1145 2124&2061 12744&4122
6. Sinter(small) 1.8 2 935 1683 3366
7. Sinter(fines) 2 1 770 1540 1540
8. Ore lump 2 3&1 1020&720 2040&1440 6120&1440
9. Ore fines 2.2 1 160 352 352
10. Pallet 2 2 1020 2040 4080
11. Pallet fines 2.2
12. Limestone 1.6 1 390 624 624
13. Quartzite 1.6 1 390 624 624
CONSUMPTION OF RAW MATERIALS
SR. MATERIAL SPECIFIC NET CONSUMPTION (WITH NET CONSUMPTION PER
NO. CONSUMPTION PER 9500T/DAY OF HM) PER YEAR IN (Million Ton)
TON OF DAY(T)
HM(KG/THM)
1 COKE 360 3420 1.2
2 NUT COKE 30 285 0.1
3 COAL 150 1425 0.5
INJECTION
4 SINTER 1269 12056 4.3
5 IRON ORE 317 3011 1.01
Material size distribution details
Material Size Distribution
Centre coke +80 5%
+60 85-90%
-60 5-10%
Surface coke +60 5%
+34 85-90%
-34 5-10%
Nut coke +34 5%
+8 50-70%
-8 25-45%
Sinter +40 0%
+7 75-80%
-7 20-25%
Small sinter +7 0%
+5 50-60%
-5 40-50%
Lump Ore +40 0%
+30 10%
+10 80-85%
-10 5-10%
Burden details
Sinter 80%
Ore 20%
Sinter rate 1269 kg/thm
Ore rate 317 kg/thm
Coke rate 360 kg/thm
Nut coke rate 30 ekg/thm
PCI rate 150 kg/thm
Slag rate 269 kg/thm
Total production 9500 mt/day
MATERIAL SIZE
SURFACE COKE SIZE 34-60mm
CENTER COKE SIZE 60-80mm
NUT COKE SIZE 8-34mm
COKE FINES 0-8mm
SINTER SCREEN SIZE 7-40mm
SMALL SINTER SIZE 5-7mm
LUMP ORE SIZE 10-40mm
LUMP ORE FINES 0-10mm
LIMESTONE SIZE 0-50mm
QUARTZ 0-75mm
PELLET 5-16mm
PELLET FINES 0-5mm
Cyclogram
Surface coke bunker to MC 46 m
Centre coke bunker to MC 121 m
Time for surface coke bunker to MC 23 sec
Time for centre coke bunker to MC 60.5 sec
Total main charging conveyor 423.6 m
Speed collecting conveyors 2.0 m/sec
Speed main charging conveyor 2.0 m/sec
Total travelling time SC to BF 235 sec
Total travelling time CC to BF 272 sec
Ore travelling time to stock house 45 sec
Sinter bunker to MC 46 m
Small sinter bunker to MC 110 m
Cyclogram
Conveyor time sinter to MC 23 sec
Conveyor time small sinter to MC 55 sec
Total time to sinter 235 sec
Total time SS 267 sec
Ore layer thickness 70 cm
coke layer thickness 75 cm
Throat diameter 10.8 m
Throat area 92 m2
Total burden 17222 m3/day
Average velocity 12 m3/min
Average velocity 13 cm/min
Ore descending time 321 sec
Coke descending time 347 sec
Total time 668 sec
Vibrating Feeder
Material Surface Center Nut Additives Ore pellet Small Sinter
Handled coke Coke Coke Sinter
Number 6 2 2 2 4 2 2 8
of feeders
Capacity 110 110 30 50 115 65 300
(in T/hr)
WEIGHING HOPPERS
Serial Total no. Weighing Individual Total
No. Materials of hopper capacity in capacity
hoppers volume in m3 tons in tons
1. Surface coke 6 45 22.5 135
2. Centre coke 2 45 22.5 45
3. Nut coke 2 13 6.5 13
4. Sinter 8 35 63 504
(normal)
5. Sinter (small) 2 18 32.4 64.8
6. Lump ore 4 25 55 220
7. Limestone 1 13 28.6 28.6
8. Quartzite 1 13 28.6 28.6
9. Spare(pellet) 2 25 50 100
Material flow diagram in stock house(Surface coke)
Surface coke RSCC(02)
JN 73 SHSCC(03)
conveyor(01)
SHCC(03) Surface coke bins(SC) (6)
SCRG (6)
Centre coke
bins (2)
SCRPG(6)
SC Vibrating Feeder(SCVF)
SC Vibrating
Screen(SCVS)(6)
Nut coke and coke Surface coke weighing hopper
fine system CFC 01 (SCWH)(6)
SCWHRG(6)
Furnace top MCC(01) MCC-A SCWH Hydraulic
Gate(SCWHHG)(6)
Material flow diagram in stock house(Centre coke)
Centre coke RCCC(02)
JN 73
conveyor (01)
SHCCC(03) SHSCC(03)
Centre coke Surface coke bins(6)
bin(2)
CCRG (2)
CCRPG(2)
CCVF (2)
CCVS(2)
Coke weighing
Furnace Top MCC (01) MCC-A CFC(01)
hopper(2)
Nut and coke
fine system
Material flow diagram in stock house(Coke fines)
SC/CCVS CFC(01) CFC(02) CFC(03) CFFG CFVS(01) NCC(01)
JN OC(01) OC(02) SHOC(03) NCC(02) RNCC(03)
CFC(04) Nut Coke
Bins(2)
Coke Fines
System NCRG(2)
NCRPG(2)
NCVF(2)
NCWH(2)
NCWHRG(2)
NCWHHG(2)
Furnace top MCC(01) MCC-B
Material flow diagram in stock house(Coke fines system)
CFFG
NCC(01) CFVS
Coke fines
bin CFTURG Truck disposal
CFRG
CFMRPG
CFVF
CFC(04)
JN
Material flow diagram in stock house(Sinter)
JN SC(01) SHSC(02) Sinter bins(8)
SRG(8)
SRPG(8)
SVF(8)
Sinter Weighing
hopper(8) SVS(8)
Sinter
SWHRG(8)
fine
SWHHG(8)
MCC-B
MCC(01)
Furnace
top
Material flow diagram in stock house(Sinter Fine system)
SFC(01) SFFG
SFVF
Sinter fine
SFVS bins SFTURG Truck unloading
SSC(01)
SFRG
SSC(02) SFMRPG
SFVF
SFC(02)
JN
Material flow diagram in stock house(Small Sinter)
SFVS SSC(01) SSC(02) RSSC(03)
Small sinter bin(2)
SSRG(2)
SSRPG(2)
SSVF(2)
SSWH(2)
SSWHRG(2)
SSWHHG(2)
MCC-B
MCC(01)
Furnace top
BELT CONVEYOR DETAILS BELTING MOTOR GEAR BOX COUPLING
MATERIAL
CAPACITY
CENTER TO CENTER
BELT No WIDTH (mm) (RATED/DESIGN) SPEED (m/s) BELT TYPE RATING (KW) RPM TYPE HIGH SPEED COUPLING
LENGTH (mm)
TPH
ORE OC1 1200 34.71 1440 2.5 NYLON 37 1470 BEVEL HELICAL FLUID
ORE OC2 1200 66.4 1440 2.5 STEEL CHORD 37 1470 HELICAL FLUID
ORE SHOC3 1400 32 1440 2.5 NYLON 37 1500 BIVEL HELICAL FLUID
SINTER SC1 1200 40 1200 2 NYLON 30 1500 BEVEL HELICAL FLUID
SINTER SC2 1400 42 1200 2 NYLON 37 1470 FLUID
CENTER COKE CCC01 1200 20.4 300 1.5 NYLON 11 1500 VEVEL RESILIENT
CENTER COKE RCCC02 1400 3.5 300 1.5 NYLON 11 1500 BEVEL HELICAL RESILIENT
SURFACE COKE SHCCC03 1400 41 300 1.5 NYLON 22 1470 GEARED
SURFACE COKE SCCC01 1200 17.4 300 1.5 NYLON 11 1500 VEVEL RESILIENT
SURFACE COKE RSCC02 1400 35 300 1.5 NYLON 11 1500 VEVEL RESILIENT
SURFACE COKE SHSCC03 1400 41 300 1.5 NYLON 22 1500 BEVEL HELICAL RESILIENT
Small sinter01 SSC01 800 109.85 220 1.6 NYLON 30 1500 HELICAL FLUID
Small sinter01 SSC02 800 8.2 220 1.6 NYLON 5.5 1500 HELICAL RESILIENT
Small sinter 01 RSS03 800 9 220 1.6 NYLON 11 1500 BEVEL HELICAL RESILIENT
Nutcoke NCC01 800 61.5 35 1.6 NYLON 11 1500 BEVEL HELICAL RESILIENT
Nutcoke NCC02 800 12 120 1.6 NYLON 5.5 1500 BEVEL HELICAL RESILIENT
Nutcoke RNCC03 800 6 120 1.6 NYLON 11 1500 BEVEL HELICAL RESILIENT
ORE/ADDITIVES OFC01 800 226 80 1.6 NYLON 30 1500 HELICAL FLUID
Sinter fines SCF01 800 206 440 1.6 NYLON 90 1500 HELICAL FLUID
Sinter fines SFC02 800 121 440 1.5 NYLON 30 1500 HELICAL FLUID
Coke fines CFC01 800 80 65 1.6 NYLON 11 1460 BEVEL HELICAL RESILIENT
Coke fines CFC02 800 72.5 65 1.6 NYLON 11 1500 HELICAL RESILIENT
Coke fines CFC03 800 83.77 65 1.6 NYLON 15 1500 HELICAL RESILIENT
Coke fines CFC04 800 242.33 120 1.5 NYLON 30 1470 HELICAL FLUID
Ore/Coke mix MCCA 1800 193.5 1750 1.6 NYLON 180 1500 HELICAL GEARED
SInter Mix MCCB 1800 153.35 3550 2 NYLON 450 1500 HELICAL GEARED
Total Mix MCC01 2000 423 4400 2 STEEL CHORD 450 1490 HELICAL FLUID
Operation problems
• Screen punctures
• Material jams in chutes and vibro feeders
• Spillage under conveyor
Maintenance problem
• Opening of joint
• Skirt rubber damage
• Belt sway
• Liner plate wear out
• Ruptures in belt
• Idler damage
• Bunker puncture
• Chute puncture
• Wear in rod gates
Thank you
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