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Lect 1

This document provides an overview of the ME C342 Production Techniques course. The course aims to provide theoretical and practical knowledge about common production techniques used in manufacturing. It will cover various shaping processes like casting, forming, and machining as well as joining and unconventional machining processes. Students will learn how to select and implement appropriate production techniques for product designs. The course evaluation includes tests, assignments, practical work, and a comprehensive exam.

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Suravaram Kumar
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139 views27 pages

Lect 1

This document provides an overview of the ME C342 Production Techniques course. The course aims to provide theoretical and practical knowledge about common production techniques used in manufacturing. It will cover various shaping processes like casting, forming, and machining as well as joining and unconventional machining processes. Students will learn how to select and implement appropriate production techniques for product designs. The course evaluation includes tests, assignments, practical work, and a comprehensive exam.

Uploaded by

Suravaram Kumar
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Production Techniques

ME C342
Production Techniques?

• Creating, making, producing goods/things


by adding value for an exchange especially
on a large scale is called production.
• The processes or techniques by which the
goods are produced are called production
techniques or manufacturing processes

2
Scope and Objective of the
Course
• This course is designed to enrich
theoretical, analytical as well as practical
knowledge about common production
techniques used in manufacturing of
products
• At the end of the semester you should know
how to select and implement a production
technique for a design.
3
Textbooks
1. Amitabha Ghosh and Asok Kumar Mallik,
“Manufacturing Science”, Affiliated East-
West Press, New Delhi, 1985
2. Serope Kalpakjian and Steven R. Schmid,
“Manufactuirng Engineering and
Technology,” Pearson Education (Low
Cost Indian Edition), 4/e, 2001, New
Delhi
4
Reference Books
1. Roy A. Lindberg, “Processes and Materials of
Manufacture,” PHI, New Delhi, 2004
2. P. N. Rao, “Manufacturing Technology: Foundry,
Forming & Welding,” TMH, New Delhi, 2000
3. P. N. Rao, “Manufacturing Technology: Metal
Cutting & Machine Tools,” TMH, New Delhi,
2000
4. Serope Kalpakjian, Steven R. Schmid,
“Manufacturing Processes for Engineering
Materials”, 4/e, Pearson Education, 2003

5
Course Contents
1. Introduction
• Manufacturing properties of materials,
control of manufacturing properties of
materials

7
2. Metal Casting

• Pattern and mould, melting,


pouring, gating design, riser
design
• Various casting processes, casting
defects & inspection of castings

8
3. Metal Forming

• Plastic deformation and yield criteria,


mechanics of forming processes (rolling,
forging, drawing, deep drawing,
bending, extrusion, punching &
blanking)
• Various forming operations, hot and
cold forming, friction and lubrication in
forming, forming defects

9
4. Metal Machining

• Mechanics of basic machining


processes
• Various machining processes,
abrasive machining and finishing
operations, surface finish,
economics of machining operations

10
5. Joining Processes

• Principles of solid phase welding


and liquid phase welding,
soldering, brazing and adhesive
bonding
• Various welding processes, weld
defects and inspection

11
6. Unconventional
Machining Processes
• Abrasive Jet Machining,
• Ultrasonic Machining,
• Electrochemical Machining,
• Electric Discharge Machining,
• Electron Beam Machining,
• Laser Beam Machining,
• Plasma Arc Machining
12
7. Manufacturing of
non-metallic products
• Powder metallurgy, forming and
shaping of plastics, composite
materials and ceramics and glass,
rapid prototyping

13
8. Jigs and Fixtures

• Use and design principles of jigs &


fixtures

14
Evaluation Scheme and Schedule
EC
No
Component Dura-
tion
Weightage
(%)
Date, time, venue Nature

1 Test I 50 min 15 4/9 CB

2 Test II 50 min 15 30/10 OB

3 Class Room  
10    

Assignments

4 Practical  
25    

5 Comprehensive 3 35 3/12 CB
exam hours
Chamber Consultation Hours

16
Classification of Manufacturing
Processes - I
• Shape change processes
• Machining processes
• Joining processes
• Unconventional machining processes

17
Shape change processes
• Casting
• Forming
– Rolling
– Forging
– Drawing
– Extrusion
– Bending
– Punching & Blanking

18
Machining processes
• Turning
• Shaping
• Planning
• Drilling
• Boring
• Milling

19
Joining processes
• Soldering
• Brazing
• Welding
• Riveting
• Bolting

20
Unconventional machining
processes
• Abrasive Jet Machining,
• Ultrasonic Machining,
• Electrochemical Machining,
• Electric Discharge Machining,
• Electron Beam Machining,
• Laser Beam Machining,
• Plasma Arc Machining
21
Classification of Manufacturing
Processes - II

L iq u id s

C a s t in g P la s t ic M o u ld in g

D is p o s a b le M o u ld P e r m a n e n t M o u ld

22
S o lid s

S heet B ar P owder

P re s s W o rk M a c h in in g F o r m in g M a c h in in g S in t e r in g

23
Primary Manufacturing Processes
• Casting
• Forming
• Machining
• Joining

24
?
25
Why should you do ProT
Course?

26
Thanks

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