Unit 1 Control System
Unit 1 Control System
Unit 1 Control System
ENGINERRING
(CONTROLLER) (PROCESS)
It has two inputs and two controlled outputs. Command inputs are
direction of highway and speed limit with traffic signals .
INTRODUCTION –CONTROL SYSTEM (Contd..)
Manual And Automatic Control:
“Control” is a process of causing a system variable such as
temperature or position to conform to some desired value or
trajectory, called reference value or trajectory.
For example, driving a car implies controlling the vehicle to
follow the desired path to arrive safely at a planned destination.
i. If you are driving the car yourself, you are performing manual control of
the car.
ii. If you use design a machine, or use a computer to do it, then you have built
an automatic control system.
1.1 CONTROL SYSTEM TERMINOLOGY & ITS
BASIC STRUCTURE
Control System Terminology:
(i)Reference input :
It provides input signal for desired output.
(ii)Error Detector :
It is an element in which one system variable is
subtracted from another variable to obtain third variable also
called comparator .
(iii)Feedback element :
It measures the controlled output ,convert or
transforms to a suitable value for comparison with reference
input.
(iv) Error signal:
It is an algebraic sum of reference input and
feedback .
1.1 CONTROL SYSTEM TERMINOLOGY & ITS
BASIC STRUCTURE (Contd…)
(v)Controller :
(i) It is an element that is required to generate
the appropriate control signal.
(ii) The controller operates until the error
between controlled output and desired output is reduced to
zero .
(vi)Controlled System :
It is a body , a plant , a process or a machine of
which a particular condition is to be controlled .
Eg: Room heating System , space craft , reactor boiler
(vii) Controlled Output :
It is produced by actuating signal
as input to the controller .controlled output is made equal to
desired output with help of feedback system.
1.1 CONTROL SYSTEM TERMINOLOGY & STRUCTURE
OF CONTROL SYSTEM
Basic Structure Of Control System:
Elements of control system
Plant
Actuator
Sensor
Controller
1.1 CONTROL SYSTEM TERMINOLOGY & ITS
BASIC STRUCTURE (contd..)
CONTROLLED
OUTPUT
OPEN LOOP CONTROL SYSTEM
• In open loop control system we have a process which we have to
control and some input to change the process and out put. We have an
example of a tank level control
Hi level
Start/s switch
top
lo level
switch
1.1 CONTROL SYSTEM TERMINOLOGY & STRUCTURE
OF CONTROL SYSTEM(Contd..)
Drawbacks
They are inaccurate and unreliable.
The changes in the output due to external disturbances are not
corrected automatically.
1.1 CONTROL SYSTEM TERMINOLOGY &
STRUCTURE OF CONTROL SYSTEM(Contd..)
Practical Examples of Open Loop Control System
Electric Hand Drier – Hot air (output) comes out as long as
you keep your hand under the machine, irrespective of how
much your hand is dried.
Automatic Washing Machine – This machine runs according
to the pre-set time irrespective of washing is completed or
not.
Bread Toaster - This machine runs as per adjusted time
irrespective of toasting is completed or not.
Automatic Tea/Coffee Maker – These machines also function
for pre adjusted time only.
1.1 CONTROL SYSTEM TERMINOLOGY & STRUCTURE OF
CONTROL SYSTEM(Contd..)
Closed Loop System:
DISTURBANCE INPUT
COMMAND MANIPULATED
INPUT CONTROLLER VARIABLE PROCESS
CONTROL O/P
FEEDBACK
MEASUREMENT
SIGNAL
Start/s
Hi level
top
switch
lo level
switch
Contro
l
system
1.1 CONTROL SYSTEM TERMINOLOGY &
STRUCTURE OF CONTROL SYSTEM(Contd..)
Closed Loop System:
Advantages
Systems are accurate even in the presence of non-linearities.
Less affected by noise.
Less sensitivity provides more stable systems.
Drawbacks
Complex and costlier systems.
Feedback may lead to oscillatory response.
Feedback reduces the overall gain of the system.
More care is needed to design a stable system.
1.1 CONTROL SYSTEM TERMINOLOGY &
STRUCTURE OF CONTROL SYSTEM(Contd..)
Practical examples of Closed loop System:
7 It Is Inaccurate It Is Accurate
8 Less Maintenance More Maintenance
9 It Is Unreliable It Is Reliable
1.2 FEEDBACK AND FEEDFORWARD CONTROL
THEORY
FEEDBACK:
A feedback loop is a common and powerful tool
when designing a control system .
Feedback loop takes the system output into
consideration ,which enables the system to adjust its
performance to meet a desired output response.
1.2 FEEDBACK AND FEEDFORWARD CONTROL
THEORY(contd..)
Feedforward:
Feed forward controller detects the disturbance directly
and takes an appropriate control action in order to eliminate its
effect on the process output.
1.3 DIFFERENCE BETWEEN FEEDBACK AND
FEEDFORWARD CONTROL
Once disturbance enters a process ,it must Disturbance are measured before they enter
propage through process and force the the process and required value of
controlled variable to deviate before manipulated variable to maintain desired
correctiv actions are taken controlled variable
Example: Example:
Residential heating system Heat Exchanger
1.3.ELECTRICAL AND MECHANICAL
TRANSFER FUNCTION MODELS
In control theory, transfer function are commonly used to
characterize the input -output relationship of components or systems that
can be described by linear time –invariant differential equation .
Input output
Transfer function
R(S) C(S)
Transfer function of a system is defined as the ratio of Laplace
Transform of output to the Laplace transform of input with zero initial
conditions.
It is not applicable to Non-Linear systems.
The transfer function of a system is independent of input and it
depends only on system parameters, but the output of a system depends on
input.
Where,
X - input of the System.
Y - Output of the System.
1.3 ELECTRICAL AND MECHANICAL TRANSFER FUNCTION
MODELS (Contd..)
Calculation Of The Transfer Function:
Consider the following ODE where y(t) is input of the system and
x(t) is the output. d 2 x(t ) dy(t ) dx(t )
A 2
C B
dt dt dt
or
Ax' ' (t ) Cy' (t ) Bx' (t )
As 2 X ( s ) CsY ( s ) BsX ( s )
• Rearranging the above equation
As 2 X ( s ) BsX ( s ) CsY ( s )
X ( s )[ As 2 Bs ] CsY ( s )
X ( s) Cs C
Y ( s ) As Bs As B
2
Stability of Control System:
d 2x
fm 2
dt
d 2x
fm M
dt 2
By Newton’s second law,
d 2x
f fm M
dt 2
Force Balance Equations Of Idealized Elements
Ideal Dashpot with one end fixed to reference
Consider f=Applied Force
fb=Opposing force due to friction
dx
fb
dt
dx
fb B
dt
By Newton’s second law,
dx
f fb B
dt
Force Balance Equations Of Idealized Elements
Ideal Spring with one end fixed to reference
Consider f=Applied Force
fK=Opposing force due to elasticity
fk x
f k Kx
By Newton’s second law,
f f k Kx
Problem 1 : Mechanical translational system
Write the differential equations governing the mechanical system
shown in figure below and determine the transfer function.
Problem 2 : Mechanical translational system
cont…
Determine the transfer function of the given system shown in the
figure given below.
1.3.2 Mechanical Rotational system:
The system model can be obtained by using the following basic
elements.
1. Moment of Inertia (J) – Weight of the rotational mechanical system.
2. Spring (K) – Elastic deformation of the body.
3. Dash-pot (B) – Friction existing in the mechanical system.
d 2
Tj
d 2
d 2
Tj J
d 2
By Newton’s second law,
d 2
T Tj J
d 2
Torque Balance Equations Of Idealized Elements
Ideal Dash-pot with one end fixed to reference
Consider T=Applied torque
Tb =Opposing torque due to friction
d
Tb
d
d
Tb B
d
By Newton’s second law,
d
T Tb B
d
Torque Balance Equations Of Idealized Elements
T Tk K
Problem 1: Mechanical Rotational system
Write the differential equations governing the mechanical
rotational system shown in figure given below. Also obtain the
transfer function of the system.
1.3.3 Modeling of Electric systems
The models of electrical systems can be obtained by using
Resistor, Capacitor and Inductor.
For modeling electrical systems the electrical network is formed
by R, L, C and voltage or current network.
The differential equations can be formed by writing Kirchoff’s
current law (KCL) by choosing various nodes in the network or
Kirchoff’s voltage law (KVL) by choosing various closed path in
the network.
Current – Voltage relation of Resistor, Inductor
and Capacitor
v(t )
Resistor V(t) = R i(t) i (t )
R
1
Inductor v(t ) L
di (t ) i (t ) v(t )dt
dt L
1
Capacitor v(t ) i (t )dt i (t ) C
dv(t )
C dt
Problem 1: Modeling of Electric systems
Obtain the transfer function of the electrical system
shown in figure given below.
1.3.4 Electrical Analogous of Mechanical system
It is easier to construct electrical models of any kind of
mechanical system.
It will helps us to analyze any kind of the system.
The electrical system has two type of inputs.
Voltage source
Current source
Therefore we have four types of analogous circuit
Force-voltage analogy
Force-current analogy
Torque-voltage analogy
Torque-current analogy
1.3.4 (a) Electrical Analogous of Mechanical
Translational System
Force – Voltage Analogous Circuit
The electrical analogous elements are,
F(t) – Force
M– Mass
f ( t ) e (t )
B – Dash – pot M L
K – Elasticity
BR
x – Displacement
L – Inductance K 1/ C
R – Resistance x i (t )
C – Capacitance
1.3.4 Electrical Analogous of Mechanical
Translational System
Force – Current Analogous Circuit
The electrical analogous elements are,
F(t) – Force
f (t ) i (t )
M– Mass
B – Dash – pot M C
K – Elasticity B 1/ R
x – Displacement
K 1/ L
L – Inductance
R – Resistance x v (t )
C – Capacitance
Problem 1: Electrical Analogous of Mechanical
Translational System
Write the differential equations governing the
mechanical system shown in fig. Draw the force –
voltage and force – current analogous circuits and
verify by writing Mesh and Node equations.
1.3.4(b)Electrical Analogous of Mechanical
Rotational System
T – Torque
T v (t )
J – Moment of Inertia
B – Dash – pot JL
K – Elasticity BR
Θ – Angular displacement
K 1/ C
L – Inductance
R – Resistance i (t )
C – Capacitance
Electrical Analogous of Mechanical Rotational
System
Torque – Current Analogous Circuit
T – Torque
T i (t )
J – Moment of Inertia
B – Dash – pot J C
K – Elasticity B 1/ R
Θ – Angular displacement
K 1/ L
L – Inductance
R – Resistance v(t )
C – Capacitance
Problem 1: Electrical Analogous of Mechanical
Rotational System
Write the differential equations governing the mechanical
rotational system shown in figure below. Draw the torque-
voltage and torque-current electrical analogous circuits and
verify by writing mesh and node equations.
Problem 1: Electrical Analogous of Mechanical
Rotational System
Torque – voltage analogous electrical network
Problem 1: Electrical Analogous of Mechanical
Rotational System
Torque-current analogous electrical network
1.4 BLOCK DIAGRAM REDUCTION
TECHNIQUES
A block diagram of a system is a pictorial representation of the
functions performed by each component of the system and shows
the flow of signals.
Basic elements of Block diagram are
Block
Branch point
Summing point
Example - Block Diagram
Block
Summing point
Branch point
Block Diagram Reduction Techniques
The block diagram can be reduced to find the overall transfer
function of the system.
The rules are framed such that any modification made on the
diagram does not alter the input-output relation.
Rules of Block Diagram Algebra
1. Combining the blocks in cascade
Overall gain,
1
T PK K
K
Where, T = T(s) = Transfer function of the system.
PK = Forward path gain of Kth forward path.
Δ = 1 – {sum of individual loop gains} + {sum of gain products
of all possible combinations of two non-touching
loops} – {sum of gain products of all possible
combinations of three non touching loops} + ……………
ΔK = Δ for that part of the graph which is not touching Kth
forward path
1.5 Signal flow graph (cont…)
Properties
It is applicable to linear systems only.
The algebraic equations which are used to construct signal
flow graph must be in the form of cause and effect
relationship.
A node represents the variable or signal.
A node adds the signals of all incoming branches and
transmits the sum to all outgoing branches.
A branch indicates functional dependence of one signal on the
other.
The signal travel along branches only in the marked direction.
The signal flow graph of a system is not unique.
Problem 1: Signal flow graph
Find the overall transfer function of the system whose
signal flow graph is shown in figure below.
Problem 2: Signal flow graph
DC servo motor:
The magnetic fields that are formed interact with permanent
magnets and cause the rotating member to turn.
One type of PM uses a wound armature and brushes like a
conventional DC motor, but uses magnets as pole pieces
Another type uses wound field coils and a permanent magnet
rotor
1.6 SERVO MOTOR(contd..)
AC Servomotors:
These motor having two parts namely stator and rotor. A.C. Servomotors
are two phase induction motor.
The stator has two distributed windings. These windings are displayed
from each other by 900.
1.6 SERVO MOTOR(contd..)
AC Servomotors:
One winding is called main winding or reference winding.
The reference winding is excited by constant a.c. voltage. Other winding
is called control winding, these winding is excited by variable control
voltage of the same frequency as the reference winding but having a phase
displacement of 900 electrical.
The variable control voltage for control winding is obtained from a
servo amplifier.
The rotor of a.c. servomotors are of two types (a)squirrel cage rotor
(b)drag cup type rotor .
The squirrel cage rotor having large length and small diameter, so its
resistance is very high. The air gap of squirrel cage is kept small. In drag
cup type there are two air gaps.
•
1.6 SERVO MOTOR(contd..)
AC Servomotors:
For the rotor a cup of nonmagnetic conducting material is used. A
stationary iron core is placed between the conducting cup to complete the
magnetic circuit .
The resistance of drag cup type is high and having high starting torque
.The schematic diagram of two phase a.c. servomotor and the two types
of rotor Controlled by AC command signals applied to the coils.
AC Brushless Servo Motor Operates on the same principle as
single‐phase induction motor.
1.7 SYNCHROS
A system consisting of a generator and a motor so connected that
the motor will assume the same relative position as the generator;
the generator and the motor are synchronized
The synchro is a type of rotary electrical transformer that is used
for measuring the angle of a rotating machine.
The term synchro is a generic name for a family of inductive
devices which works on the principle of a rotating transformer
(Induction motor).
The trade names for synchronous are Selsyn, Autosyn and
Telesyn.
Basically they are electro mechanical devices or electromagnetic
transducer which produces an output voltage depending upon
angular position of the rotor.
1.7 SYNCHROS (Contd..)
Synchros
A Synchro system is formed by interconnection of the devices
called the synchro transmitter and the synchro control
transformer. They are also called as synchro pair.
The synchro pair measures and compares two angular
displacements and its output voltage is approximately linear with
angular difference of the axis of both the shafts. They can be
used in the following two ways.
i. To control the angular position of load from a remote
place / long distance.
ii. For automatic correction of changes due to disturbance
in the angular position of the load.
1.7 SYNCHROS (Contd..)
Constructional features of synchro transmitter
• Transmitter
1.7 SYNCHROS (Contd..)
Schematic symbol of a synchro transmitter
1.7 SYNCHROS (Contd..)
Synchro Transmitter
• The constructional features, electrical circuit and a schematic
symbol of synchro transmitter .The two major parts of
synchro transmitters are stator and rotor.
• The stators identical to the stator of three phase alternator. It is
made of laminated silicon steel and slotted on the inner
periphery to accommodate a balance three phase winding.
• The stator winding is concentric type with the axis of the
three coil 120° apart. The stator winding is star connected(Y -
connection).
• The rotor is of dumb bell construction with a single winding.
The ends of the rotor winding are terminated on two slip
rings. A single phase AC excitation voltage is applied to the
rotor through the slip rings.
1.7 SYNCHROS (Contd..)
Working Principles of synchros transmitter:
• When the rotor is excited by AC voltage, the rotor current flows,
and a magnetic field is produced. The rotor magnetic field
induces an emf in the stator coil by transformer action.
• The effective voltage induced in any stator coil depends upon the
angular position of the coils axis with respect to rotor axis
1.7 SYNCHROS (Contd..)
Schematic control of synchro control transformer
1.7 SYNCHROS (Contd..)
Synchro Control Transformer:
SISO MIMO
SISO:
One input affect primarily one output and has only weak
effect on other ouputs .
It is possible to ignore weak interactions (coupling)and
design controllers under the assumption that one input affect only
one output.
1.8 MULTIVARIABLE CONTROL SYSTEM
MIMO:
It consists of appropriate number of separate SISO systems.
Coupling effects are considered as disturbance and may not cause
Significant degradation in their performance if the coupling is weak .
If it have strong interaction (coupling)if one input affect more than one
output appreciably .
There are two approaches for design of controllers for each system.
Design a decoupling controller to cancel the interactions inherent in
the system .
Design a single controller for multivariable system ,taking into
account .
Examples of multivariable control system are
(i)Automobile driving system
(ii)Antenna stabilization System
1.8 MULTIVARIABLE CONTROL SYSTEM
(contd..)
(i)AUTOMOBILE DRIVING SYSTEM: