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This document summarizes the capabilities for process and factory automation including plant monitoring systems using PLCs and SCADAs from Mitsubishi, Allen Bradley, and Siemens. It also describes experience with machine renovation projects using these PLCs, calibration of sensors, application software using Oracle and Access, PC-based automation, assembly machines, leak test machines, washing machines, flow benches, and automated testing rigs using PLCs, drives, interfaces. Programming experience is listed for PLC software from the manufacturers as well as LabVIEW, Visual Basic, and Oracle.

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Ram Rajesh
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149 views9 pages

SPM

This document summarizes the capabilities for process and factory automation including plant monitoring systems using PLCs and SCADAs from Mitsubishi, Allen Bradley, and Siemens. It also describes experience with machine renovation projects using these PLCs, calibration of sensors, application software using Oracle and Access, PC-based automation, assembly machines, leak test machines, washing machines, flow benches, and automated testing rigs using PLCs, drives, interfaces. Programming experience is listed for PLC software from the manufacturers as well as LabVIEW, Visual Basic, and Oracle.

Uploaded by

Ram Rajesh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Have capability to do Process and Factory Automation

 Plant monitoring system using Mitsubishi / Allen Bradley / Siemens PLC and SCADA
system.
 Automated test equipment using NI CRIO hardware platform and NI LabVIEW
software platform.
 Machine renovation project using Mitsubishi / Allen Bradley / Siemens PLC.
 Calibration of test equipment's – Pressure Sensors, Flow Sensors, precision flow
comparators (Micro motion, Siemens)
 Application screens, Traceability systems and Data logging for testing equipment
with software - Oracle, MX Access
 PC Based Automation for test rigs
 Assembly Machine with Servo DC Nut runners and traceability systems.
 Air Leak Test Machine with ATEQ unit.
 High Pressure Washing Machine with rotary table and angle washing.
 Flushing Machine (Static and Dynamic).
 Flow Measuring Bench with high accuracy flow meters.
Automated Testing Rigs – Using PLC

• Synchronous / ASynchronous motor through SIEMENS/MITSUBISHI drive on


PROFIBUS communication
• Graphical user interface (Industrial PC – VBA application) through MX Component
• BALLUF RFID – Interface on Serial communication module
• MICROMOTION/SIEMENS flow meters through Modbus communication
Machine Automation – Using NI

• Using NI LabVIEW system design software, real-time processing and industrial I/O
modules programmed with LabVIEW FPGA to build a custom end-of-line test
system
• Integrated data analysis, extensive hardware integration, automated test
sequence management.
Traceability Systems & Data Logging

Machine 2 Assy 4 Machine 1 Assy 3 Assy 2 Assy 1

Machine 3

Machine 4 Assy 5 Machine 5 Assy 6 Machine 6 Assy 7 Machine 7

Name plate bar code scanning for pump traceability

Highlights
 Traceability by Barcode Label
 System Interlock to avoid skipping of operation
 Dispatch is possible only after 100% verification of Assembly Conformance
 Packing Label generation is possible only upon Assembly Conformance
ABOUT THE MACHINE:
TECHNOLOGY : “PC BASED AUTOMATION”

Siemens 20 KW servo motor & driver.


Nominal torque 2000 rpm 96Nm.
Control comp & Software : NI components / Lab view
Mass Flow measurement system
Automatic test plan with variable parameters
Data logging frequency with 1 Sec/Samples
Test Pressure control up to 2000 bar
Barcode & server Interface
Quick Fit connector for 2000 Bar.
Pressure Adjustable between 0-5 bar and acc 0.1 bar
Test oil temperature: 40 ±2 ºC
Lub oil temperature: 40 ±2 ºC
Safety systems : Flexi cover
Clamping : Automatic clamping
Filtering: 3 micron
ABOUT THE MACHINE:
TECHNOLOGY : “VISION SYSTEM”
 Clocks the nozzle back leak time (timed pressure
drop or pressure drop for set time).
 To check for seat tightness (wet or dry).
 Built by Aluminum extrusions to meet clean room
requirements.
 PC based data acquisition.
 Wet seat is based on CCD camera 1.3 Mega pixel
(also can be seen visually).
 Haskel intensifiers and zero leak check valve to
build pressure from 0 – 180 bar in 2 secs.
 Testing is based on quality protocol.
 Back leak time display is numerical & graphical.
 Component is given a back illumination for wet
seat testing by a CCD camera for OK and NOT OK.
ABOUT THE MACHINE:
TECHNOLOGY: “CORIOLIS FLOW”
 Flow is measured accurately (r&r within 2ml) using a
mass flow meter which employs CORIOLIS
PRINCIPLE.
 To measure the amount of flow through the nozzle
(valve in / valve out).
 Measures the flow through Nozzle.
 Grades the components according to the flow value.
 Flow is measured by a mass flow meter (0 – 80 LPH).
 Back pressure and DQ options are available.
 Filtration unit ensures trouble free measurement.
 Pressure dampener is used for higher accuracy.

.
ABOUT THE MACHINE:
TECHNOLOGY: “PID CLOSED
LOOP SERVO VALVES”
 Flow is measured by a mass flow meter
based on coriolis principle. Values can be
read with a resolution of 0.1 ml.
 Process pressure is maintained by servo
system within 100 +/- 0.2 bar.
 Druck re- rangable pressure sensors are
used for closed loop feedback.
 Back pressure is regulated by a servo
proportional control valve.
 In line high pressure filtration of 3m –
PALL make is used.
 SS pressure dampener is used to reduce
the pulsations and hence a higher
accuracy of measurement is guaranteed.
 Dynamic alarms and on line trouble
shooting guide.
SOFTWARE USED FOR PROGRAMMING
 GX DEVELOPER / GX WORKS FOR MITSUBISHI PLC
 RS LOGIX FOR ALLEN BARDLEY PLC
 STEP7 FOR SIEMENS PLC
 ELIPSE FOR SCADA APPLICATIONS
 LABEVIEW FOR NATIONAL INSTRUMENTS
 VISUAL BASIC WITH ORACLE FOR PC BASED
APPLICATIONS

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