Color Scope
Color Scope
Colorscope , Inc
Group 1
1. Ashutosh kumar(X004-19)
2.Chandan kumar(X005-19)
3.Naresh kumar(X014-19)
4.Prince Kumar(X016-19)
5.Sachin Deo kumar(X021-19)
Index
Introduction
Challenges & Problem
First Stage Cost Allocation
Second Stage Cost Allocation
Profitability Analysis
Customer Profitability Analysis (Whale Curve)
Cost of Rework due to change in specification by Customer
Cost of rework due to House error
Resolutions for Future
Introduction
Andrew Cha founded Colorscope-a special –effects photography laboratory on
March 1,1978.
Sales steadily increased to $5 million dollars at 1988.
Major Clients are Saatchi & Saatchi , Grey Advertising , J Walter Thompson , The
Walt Disney etc.
Decided against the acquisition by Donnelley.
Decrease in market price
1000 900
750
800 650
600
600
400 500
450 475
400 425
200
0
1991 1992 1993 1994 1995
Job Quality
Scanning Assembly Output
Preparation Control
Stage 2
Overhead Costs are assigned to products
Exhibit 11
JOB QUALITY
DESCRIPTION PREPARATION SCANNING ASSEMBLY OUTPUT CONTROL IDLE TOTAL
Wages $8,000 $32,000 $64,000 $10,000 $11,000 $0 $125,000
Depreciation $500 $25,000 $10,000 $14,000 $500 $0 $50,000
Rent $2,000 $2,000 $8,000 $4,000 $1,000 $13,000 $30,000
Others $1,311.48 $5,245.90 $10,491.80 $1,639.34 $1,311.48 $0 $20,000
Activity Cost for product line $11,811.48 $64,245.90 $92,491.80 $29,639.34 $13,811.48 $13,000.00 $225,000.00
Cost Driver Labor hour (from 160 640 1280 200 160 2440
Exhibit 9)
Activity Cost/hr $73.82 $100.38 $72.26 $148.20 $86.32
Floor Space in sq Ft 1000 1000 4000 2000 500 6500 15000
Second Stage Cost Allocation
We will allocate overhead cost to each jobs with Exhibit 8,9 &12.
It is observed there is 249 hrs of idle time and $13000 worth idle land.
Expenses taken from Exhibit 12.
Overhead Cost
For job # 61001 (Hrs clocked from Exhibit 9)
= 4*$73.82+32*$100.38+42*$72.26+8*$148.20+7*$86.32
= $8332
Similarly overhead cost of each job is calculated.
61901 $69,443
61403 $67,931
61301 $65,377
61001 $61,245
Rework due to Change in Specification by Customer
JOB QUALITY
JOB PREPARATION SCANNING ASSEMBLY OUTPUT CONTROL REWORK TOTAL
61001 0 $1,606.15 $722.59 $592.79 $172.64 $2,700.00 $5,794.17
61002 0 $803.07 $433.56 $592.79 $258.97 $1,100.00 $3,188.39
61301 $147.64 $501.92 $722.59 $296.39 $172.64 $1,000.00 $2,841.18
61502 $73.82 $401.54 $578.07 $148.20 0 $1,500.00 $2,701.63
61801 0 $100.38 $216.78 $148.20 0 $1,000.00 $1,465.36
61901 $73.82 $100.38 $289.04 0 0 $1,000.00 $1,463.24
$17,453.97
TOTAL PRICE
OVERHEAD REWORK REVISED
JOB PRICE/PAGE NO. OF PAGES AFTER
COST COST PRICE/PAGE
REWORK
• Rework due to change in specifications by customer has increased the price per page . However
the price per page of Job 61301 has not increased much as price per page was $391 only due to
bulk ordering.
• Total Cost of rework due to change in specification by customer is $17453.97.
Rework of House errors due to initiated Quality Control
JOB QUALITY
JOB PREPARATION SCANNING ASSEMBLY OUTPUT CONTROL REWORK TOTAL
61301 $73.82 $301.15 $289.04 $148.20 $86.32 $1,000.00 $1,898.53
61402 0 $903.46 $1,156.15 $296.39 $172.64 $1,000.00 $3,528.64
61403 0 $1,003.84 $1,011.63 $296.39 $86.32 $1,000.00 $3,398.18
61603 $73.82 $301.15 $216.78 $148.20 $0 $500.00 $1,239.95
$10,065.30
• Rework due to error in house has increased the price per page . However the price per page of
Job 61301 has not increased much as price per page was $391 only due to bulk ordering. But
in this case error was done by House and rectification was done by customer also.
• Total Cost of rework due to correction of House error is $10,065.30.
Resolutions for future
Customer initiated rework should be priced.
Production sequence should be restructured as it cost complete
job process in case of rework
The process should be rectified as
Job preparation Scanning QC Assembly Output QC
Major cost driver is labour hour as total cost exceeds in comparison
to other cost driver
Idle labour hours should be reduced from 249 hrs with utilization of
idle space.
Technology development will be helpful in sustainability of
Colorscope and taking of bulk ordering to reduce marginal cost.