Mitro
Mitro
Mitro
Example:
A customer has an orifice plate which produces
32”H2O at 800 GPM of flow.
– How much DP will he have at a flow of 200 GPM ?
Flow turndown is 4:1
DP = 32 / 16 = 2”H2O
DP turndown is 16:1
– If the transmitter accuracy spec. is 0.1% of span what
will be the DP accuracy at 200 GPM ? (the xmtr span is
32“H2O)
DP turndown is 16:1 DP Accuracy = 16 x 0.1% = 1.6%
XMTR
20mA pt? (at 100% level) 0%
L H S.G = 1.1
GP = Head
= 1.1*50” Cal. Range = 0 to 55”H2O
= 55 ”H2O
Training Course - Pressure 2
Open Vessel Level Calculation 6
= 11”H2O
h
SGp SGf
DP = Hside - Lside H L
• High temperatures
• Corrosive processes
• Prevent clogging Debris
clogging up
• Sanitary applications the transmitter
Chemical Spray
(Clean in Place)
(CIP)
Effluent
Bacteria
Variable height
Changes head
pressure
• Level
DENSITY
• Pressure ACID BIO
HAZARD
• Flow
• Density
SANITARY
• Interface PRESSURE
LEVEL REACTOR
FLOW
PRESSURE
H
FILL
FLUID
PROCESS
ISOLATING
DIAPHRAGM PRESSURE
Training Course - Pressure 2
Remote Seals System Components 20
• Pressure transmitter
• Low volume transmitter flange
• Connection between seal and transmitter
• Fill fluid
• One or two seals Mounting Ring or Flange
Lower Housing/
Fill Fluid
Flushing Ring
Capillary
Diaphragm
Upper Housing
Volume Displacement
Volume
Displacement
Pressure Error
Diaphragm
Stiffness Curve
No Fill Fluid
Volume
V2
V
V1
Typical Diaphragm
P Stiffness Curve
P1 P2 Center Diaphragm Deflection in Inches
pressure inches H2O
Stiffness is affected by:
• Diameter of measuring surface (Larger diaphragm = Less stiff)
• Material (modulus of elasticity)
• Thickness
•Convolution pattern
Training Course - Pressure 2
Factors Affecting Seal Performance 25
Fill Fluid
Coefficient of Temperature
Increase Increase
Expansion Effect
Diaphragm Temperature
Stiffness Effect
d= 100”
SGf = 0.934
exp. coef. = .0006 in/in/F
DECREASE INCREASE
High
Side Low
•Larger Diaphragm Volume Side
•Smaller Diaphragm Volume
•Thinner Diaphragm
•Thicker Diaphragm
•Smaller Capillary ID
•Larger Capillary ID
•Direct Mount
High
Side
Low
Stiffness
Side
Stiffness
Is affected by:
Fill fluid viscosity
Capillary I.D.
Capillary length
Type and range of transmitter
Linearizing Procedure
• Use accurate input source
DAMP
LIN • Apply mid scale input
• Note Desired - Actual Output = x
• Multiply by a correction factor = xy
• Multiply by Range Down factor = xyz
• Apply full scale input
• Adjust linearity to (full scale output -/+
Damping Adjustment xyz) depending on +ve/-ve error at mid
Screw marked as ‘DAMP’ scale input
Training Course - Pressure 2
Calibrating Analog Transmitter 32
Retrieve
Master Slave
Configuration data
Communicator at On-Line SMART
Transmitter
Memory
Send Edited Memory
Configuration data
at On-Line
Using a HART Communicator
• Create OR Edit:
» Tag Name
» Engineering Units
» Damping - Smoothening the transmitter’s Output
» Transfer function - Linear to Square-root Output or vice-versa
» Sensor Setup - For temperature transmitter
» LCD Meter configuration
• Review transmitter information
Training Course - Pressure 2
Calibrating Smart Pressure Transmitter 34
• Using Communicator
User can perform Digital Trims on Smart Transmitter via
HART Protocol / Brain Protocol:
Match Transmitter’s Digital 4-20 mA to
Output Trims Plant Standard Analog 4- 20mA
EJA-Yokogawa : PT-5639
Online
1 Device Setup
2 PV 100.00 inH2O
3 AO 20.00 mA
4 LRV 0.00 inH2O
5 URV 100.00 inH2O
100 InH20
Training Course - Pressure 2
How 4-20 mA Output Trim Works ? 36
High 20.15 mA
Trim
20 mA
Plant Standard
Meter Reading
4 mA
3.95 mA
4 mA 20 mA
Digital 4- 20 mA Output
Low
Trim Update D/A conversion
A/D µ D/A
Communications
Training Course - Pressure 2
Why Perform Sensor Full Trim ? 37
3051C : PT-5639
Online
1 Device Setup
2 PV 150.40 inH2O
3 AO 20.42 mA
4 LRV 0.00 inH2O
5 URV 150.00 inH2O
150 inH20 Does NOT Match !!!
Training Course - Pressure 2
How Input Trim Works ? 38
Digital
PV
Reading
101.5”H2O
High 100”H2O
Trim
- 50”H2O Process
Variable
- 50”H2O 100”H2O Input
Require
-49.5”H2O
Accurate
Input Source Low
Trim
Update A/D conversion
A/D µ D/A
Communications
Training Course - Pressure 2
What is Input Trim ? 39
Sensor Trim
• Zero Trim 4-20 mA OUTPUT
• On the Bench
transmitter in upright position
transmitter vented
zero transmitter at atmospheric pressure
• In the field
stop process/wet leg input to transmitter
– isolate the valves
transmitter vented
– For DP Flow, equalize static pressures
zero transmitter at atmospheric pressure
Min. Operating
GP: Ranged from 5 psig to 50 psig Pressure = 5 psig
Operating Span = 45 psi
4 mA (0% reading) = 5 psig
20 mA (100% reading) = 50 psig Max. Operating
Pressure = 50 psig
AP: Ranged from 19.7 psia to 64.7 psia
Operating Span = 45 psi
AP/GP
4 mA (0% reading) = 19.7 psia
Line Pressure
20 mA (100% reading) = 64.7 psia
Gas Flow
Steam Flow
– Operating Span = 80 psi
– 4 mA (0% reading) = 44.7 psia
– 20 mA (100% reading) = 124.7 psia
AP/GP
Line Pressure
Wet Leg
Compressed
Operating Span = 200 psi
4 mA (0% reading) = 14.7 psia
Gas
20 mA (100% reading) = 214.7 psia
Vacuum
20 mA (100% reading) = 4.7 psia
AP/GP
If transmitter reads 8 mA
GP = - 5 - (8 - 4)/16 * 5 8 mA
= - 6.25 psig
Vacuum
AP = 9.7 - (8 - 4)/16 * 5 Generator
= 8.45 psia
Training Course - Pressure 2
Basic Application
Hydrostatic Pressure - Inferring Liquid Level in a Tank 48
Transmitter Mounting & Min. Level = 0 ft
Calibration Range
Max. Level = 50 ft
DP: Calibration Range: 0 inH2O to 600 inH2O
Operating Span = (50 * 12) * 1.0
= 600 inH2O
4 mA (0 ft) = 0 inH2O
20 mA (50 ft) = 600 inH2O
20mA Max. Level
50 ft
DP
If transmitter reads 8 mA Head
Pressure S.G = 1.0
DP = (8 - 4)/16 * 600
= 150 inH2O
Level = 150/600 * 50 4mA Min. Level 0 ft
L H
= 12.5 ft
8 mA
Training Course - Pressure 2
Basic Application
Inferring Flow Rate in a Pipe 49
Application Example:
0% of flow 100 GPM 4 inH2O DP
100 % of flow 400 GPM 64 inH2O DP
If transmitter reads 36 inH2O
– flow (Q2)
( 400/(64)½ ) * (36)½ = 300 GPM
(300/400) * 100% = 75% of flow
FE
Gas Mounting
Service Configuration Thermal Steam
isolation by Service
Condensate filling
fall back condensate
into the
pipe/process
Gas
Service
Slope Liquid
Slope 1 inch per foot Service
1 inch per foot Vapor will rise back into the
pipe/ process
Training Course - Pressure 2
Exercise 51
Steam
line
Wet Leg:25mm Tube
Wet Leg Liquid:1.1 S.G.
Wet Steam Pressure:500 kPa
Leg 6m
6. Liquid Service [ ]
7. Steam Service [ ]
(A) (B) (C)
20 mA point = [ inH2O ] 0% DP
H L
30 kPa Vacuum
9. Calculate the calibration range of the S.G = 1.1
100%
DP transmitter for the remote seal
application. 300 in.
250 in.
4 mA point = [ inH2O ] S.G = 0.9 DP
0% H L 50 in.
20 mA point = [ inH2O ]