MIT School of Engineering, Pune
Department of Mechanical Engineering
Mini Project: I
Topic: New
“Manufacturing And Demonstration of
Solar Powered Portable saw machine”
Class: SY Div.: Mech 1 Group Code: 03
Name of Student Roll No. Enrolment No.
Sarath Sankar S 2186057 MITU18BTML0093
Sreekaar.T 2186044 MITU18BTML0111
Sumedh Salve 2186045 MITU18BTML0095
Anshuman Pradhan 2186058 MITU18BTML0086
Name of Guide Prof. Pramod Chaudhari
1 20/9/2019
CONTENTS
1. Introduction
2. Literature Review/History/Field Survey
3. Problem Statement
4. Objectives
5. Methodology
6. Result & Discussion
7. Cost Sheet
8. Conclusion
9. Future Scope
10. Reference
2 20/9/2019
INTRODUCTION
Definition:
A machine which cuts wood by a circular saw blade which is
driven by a DC motor.
The motor is connected to a battery which is charged by solar
energy.
Purpose of work:
To simplify the job.
Efficient use of renewable source of energy.
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SUMMARY
Working Idea
Working Principle
Utilization of Solar Energy
Energy Conversion
Manufacturing process
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LITERATURE REVIEW/HISTORY/FIELD
SURVEY
Ref. Paper Title Author Names & Findings
No. Publication Details
1 International Journal & Dr. Syed Azam Pasha Quadri, Mechanism of our
Magazine of Engineering And M.Tech, Ph.D (Thermal Engg) project
Technology
2 Solar Operated Hacksaw Milan N. Gajera, Methodology and
Machine Vipul Chaudhari principle
Historical Background: The problem of cutting-off material to
size is common to practically every industry. Often, sawing is the
first operation carried out on bar stock. Therefore, it is surprising
that so little work has been done to understand the problems of
this common operation.
5 20/9/2019
Field Survey Details (Date, Findings
Venue, Person contacted)
Kishore Kumar (Owner of Synclaire Information about Solar panel and Charge
power) Controller
DC MOTORS ( Owner of Shop) Information about DC motors
Mr.Ranjan kumar pradhan(general Information about the sustainability of coal.
manager central coal limited.)
6 20/9/19
PROBLEM STATEMENT
Demonstration and working of “Solar powered
portable table Saw Machine” with the help of a 12V
battery, RS755 DC motor(12V) and 20W Solar Panel.
To convert Solar energy to Electrical energy with the
help of a Solar panel and then to mechanical energy
by a DC Motor which cuts wood(20 mm thickness)
with the help of a saw blade.
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OBJECTIVES
Effective use of Solar energy to power a portable table Saw
Machine.
To cater the need of ever increasing power requirement.
Sustainable and practical alternative for industries.
To manufacture a portable and compact prototype.
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METHODOLOGY
Materials used:
Solar panels(12V 20W) Steel Bearings
Solar CC(12V 10A Pmax=130W) Motor Couplers
Battery(12V 7.2Ah Rechargeable) Ply Wood
RS 755 DC motor(12V 12000 RPM) Clamps
Cutting Blade(4 inch diameter)
2GT Timing belt
Timing belt pulleys
Shaft(5 mm diameter)
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Energy conversion
Solar energy to electrical
energy.
electrical energy to
mechanical energy.
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Block diagram
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BELT MECHANISM
• Transmits the power efficiently
• Noise and vibrations are damped out
• Machine life is increased because load fluctuations
are shock absorbed.
12 20/9/2019
Design
13 20/9/19
SAW BLADE
PROTRACTOR
HANDLE
WHEELS
DRAGGER
CC
DISPLAY
14 20/9/19
RESULTS & DISCUSSION
Expected working time is 2-4 hours.
Expected cutting thickness of plywood is up to 15-20
mm
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COST SHEET
Sr. No. Date & Bill No. Particular Amount (Rs.)
1. 7/9/19 - 4303 RECHARGABLE BATTERY 900
2. 14/9/19 12V DC MOTOR 700
3. 13/9/19 SOLAR CHARGE CONROLLER 550
4. 14/9/19 TIMING 2GT BELT 25/METER
5. 14/9/19 TIMING BELT PULLEY 200
6. 30/9/19 COUPLING SAW CHUCK 493
ADAPTER
7. 20/9/19 SOLAR PANEL 1000
8. 30/9/19 PULLEY SET 536
9. 1/9/19 CONNECTING WIRES 40
10. 18/9/19 SAW BLADE 250
11. 19/9/19 STEEL BEARINGS 200
Total 4894
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FUTURE SCOPE
Large scale industrial work can be done.
Can be used in Remote and rural areas.
It can be used in many processes such as cutting,
grinding,etc
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CONCLUSION
• Why are we doing this project?
• Benefits of the project
• Study of mechanism
• Exploration of Mechanical parts
• Made Isometric plan with solid dimensions
• Testing of available components
18 20/9/19
REFERENCE
• http://www.ijmetmr.com/olmarch2017/Quadri-Shaik-
Shoaib-Khavi-Farooqui-78.pdf
• https://www.innovationjournals.com/MV1i1-9.pdf
• https://ijritcc.org/download/conferences/ICIIIME_2017/I
CIIIME_2017_Track/1496820802_07-06-2017.pdf
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