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    5 - IISCO Steel Plant, SAIL - Data Sharing

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    Shatrughna Samal
    This document provides an overview of the 4161 m3 blast furnace at ISP SAIL, including key production statistics and goals for improvement. Some of the key details summarized are: - The blast furnace was commissioned in 2014 and has produced over 6.2 MT of hot metal to date with no reportable accidents. - Production statistics show trends such as decreasing coke rate and increasing productivity over time. - Goals to exceed the rated monthly target of 7700 tonnes per day of hot metal production and lower the coke rate below 535 kg/tonne are discussed. - Projects to increase coke dry injection and utilize undersized coke for surface coke are mentioned

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    5 - IISCO Steel Plant, SAIL - Data Sharing

    Uploaded by

    Shatrughna Samal
    159 views13 pages
    This document provides an overview of the 4161 m3 blast furnace at ISP SAIL, including key production statistics and goals for improvement. Some of the key details summarized are: - The blast furnace was commissioned in 2014 and has produced over 6.2 MT of hot metal to date with no reportable accidents. - Production statistics show trends such as decreasing coke rate and increasing productivity over time. - Goals to exceed the rated monthly target of 7700 tonnes per day of hot metal production and lower the coke rate below 535 kg/tonne are discussed. - Projects to increase coke dry injection and utilize undersized coke for surface coke are mentioned

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    Blast Furnace

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    5_IISCO Steel Plant, SAIL_Data Sharing

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    This document provides an overview of the 4161 m3 blast furnace at ISP SAIL, including key production statistics and goals for improvement. Some of the key details summarized are: - The blast furnace was commissioned in 2014 and has produced over 6.2 MT of hot metal to date with no reportable accidents. - Production statistics show trends such as decreasing coke rate and increasing productivity over time. - Goals to exceed the rated monthly target of 7700 tonnes per day of hot metal production and lower the coke rate below 535 kg/tonne are discussed. - Projects to increase coke dry injection and utilize undersized coke for surface coke are mentioned

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    159 views13 pages

    5 - IISCO Steel Plant, SAIL - Data Sharing

    Uploaded by

    Shatrughna Samal
    This document provides an overview of the 4161 m3 blast furnace at ISP SAIL, including key production statistics and goals for improvement. Some of the key details summarized are: - The blast furnace was commissioned in 2014 and has produced over 6.2 MT of hot metal to date with no reportable accidents. - Production statistics show trends such as decreasing coke rate and increasing productivity over time. - Goals to exceed the rated monthly target of 7700 tonnes per day of hot metal production and lower the coke rate below 535 kg/tonne are discussed. - Projects to increase coke dry injection and utilize undersized coke for surface coke are mentioned

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 13

    PREENTATION ON DATA EXCHANGE AND

    EXPERIENCE SHARING OF BLAST FURNACE

    Manoj kumar, DGM, BF(O)


    Anish kumar, AM, BF(O)
    THE 4161 m3 BF IN ISP SAIL

     Single large blast furnace in ISP


    blown in Nov 2014 (WV – 3551 m3) No reportable accident in the
    entire Blast Furnace Complex
    since commissioning
     Sinter Plant: 2x204 m2 machines
    (SP1 started Dec 2012;
    SP2 started Oct 2013)
    Highest Productivity:
     Ore Handling Plant comprises 6 beds 2.14 in Nov 2018
    [320 m x 32 m x 12 m]

     Coke Ovens:
    Battery 10 → 4.5 m tall x 78 ovens Lowest Monthly Coke Rate:
    [started in Aug 2010] 371 Kg/THM in Nov 2018
    Battery 11 → 7.0 m tall x 74 ovens
    [started in Feb 2013]

     As on date over 6.2 MT of hot metal has been Daily highest CDI rate of
    produced. 155 Kg/THM in March 2018
    1.3 Furnace proper

    Stock line
    detector
    Off take
    Top gas ignition
    lance

    Above burden Profile meter


    probe Top
    con
    e
    Distribution chute thro Shaft gas Probe
    at

    Armor plate

    shaf
    t

    Bustle pipe

    Stave cooling system bell


    y Tuyere stock
    bos
    Furnace shell h
    tuye
    re Refractories
    Tower structure
    hear
    th
    Under hearth cooling
    system
    1.4 IISCO PROFILE
    * Stock Line
    A 1,570
    A: 118m3

    9600

    17,450
    B: 2248m3 B
    WORKING VOLUME : 3551 ㎥ (A+B+C+D+E)

    USEFUL VOLUME : 4161 ㎥ (A+B+C+D+E+F)

    TOTAL VOLUME : 4597 ㎥ (A+B+C+D+E+F+G)


    80.56
    4
    15,600
    C: 478m3 2,500
    C

    74.876 D
    D: 620m3 3,700

    E CL OF TUYERE
    E: 87m3 13,600
    7,800
    F: 610m3 4,200 F
    CL OF TAP HOLE
    G: 436m3 3,000 G
    HOT METAL PRODUCTION (tonnes)
    COKE RATE (Kg/THM)
    NUT COKE RATE (Kg/THM)
    CDI RATE(kg/THM)
    SLAG RATE(Kg/THM)
    BF PRODUCTIVITY (T/m3/DAY)
    HBT(o C)
    IN PURSUIT OF EXCELLENCE

     We are well on our way to exceed rated monthly target of 7700 TPD

     Although the total fuel rate have been lower than 535 Kg/THM, monthly
    CDI rate of 150 Kg/THM or better remains our next challenge

     CDQ fines utilization through the CDI route is being developed as a


    techno-economic advantage

     Consistency in base mix blending is higher and piling and bedding


    models are being used to maintain input quality

     We have started a project to use the under size from Centre coke
    screen to be again used as surface coke.

    72nd ATM / 56th NMD - 2018 November 14-16, 2018, Kolkata

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