Encoders: Measurements, Instrumentation and Control Processes
Encoders: Measurements, Instrumentation and Control Processes
Presentation on Sensor
Encoders
Introduction
Sensors, electro- mechanical devices
Convert motion into digital signals
Helpful in monitoring motion parameters
Linear, Rotary
CNC, Conveyors, etc.,
A Rotary Encoder
Types of Encoders
Rotary Encoders
Linear Encoders
Linear Encoders
Convert linear motion
to signals
Mostly read from a
scale
Read head, scale
Absolute, Incremental (reading based)
Optical, Magnetic, etc., (working principle)
Optical Linear Encoders
Use light
Alternate dark and
white patches
Resolution (nm)
Very accurate
Disturbance prone
Magnetic Linear Encoders
Use magnetic fields
Magnetic tape with
alternate poles
Pole pitch
Robust, undisturbed by
dust
Presence of magnetic material affects
performance
Capacitive Linear Encoder
Relatively newer
Senses capacitance between reader and
scale
High resolution
Uneven dirt affects performance
Others
Optical Image Linear Encoder
Inductive
Eddy Current
Rotary Encoders
Convert rotational data to analog/digital
signal
Absolute – Unique binary word
Incremental – Motion of shaft
Mechanical, Optical, Magnetic, Capacitive
Mechanical Rotary Encoder
Output
Signal Generation
Resolution
Common Errors
Delayed Signal Rise Time
Very Low Amplitude Signals
Stepped/stair-shaped encoder pulses
Some Applications
Motor feedback
Web tensioning – tension adjustment
Backstop gauging
Filling – table positioning
Conveyors
Ball Screw Positioning
References
https://en.wikipedia.org/wiki/Linear_encoder
https://www.motioncontroltips.com/faq-what-types-of-linear-encoders-
are-there-and-how-do-i-choose/
https://www.linearmotiontips.com/how-do-magnetic-linear-encoders-
differ-from-optical-versions/
https://www.renishaw.com/en/how-optical-encoders-work--36979