Synchronous Machinesclass
Synchronous Machinesclass
Synchronous machines
Construction of synchronous
machines
Synchronous machines are AC machines that have a field
circuit supplied by an external DC source.
In a synchronous generator, a DC current is applied to the rotor winding
producing a rotor magnetic field. The rotor is then turned by external means
producing a rotating magnetic field, which induces a 3-phase voltage within
the stator winding.
In a synchronous motor, a 3-phase set of stator currents produces a
rotating magnetic field causing the rotor magnetic field to align with it. The
rotor magnetic field is produced by a DC current applied to the rotor
winding.
Field windings are the windings producing the main magnetic field (rotor
windings for synchronous machines); armature windings are the windings
where the main voltage is induced (stator windings for synchronous
machines).
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Construction of synchronous
machines
The rotor of a synchronous machine is a large electromagnet. The magnetic poles
can be either salient (sticking out of rotor surface) or non-salient construction.
Non-salient-pole rotor: usually two- and four-pole rotors. Salient-pole rotor: four
and more poles.
Construction of synchronous
machines
A synchronous rotor with 8 salient poles
Construction of synchronous
machines
Two common approaches are used to supply a DC current to the field circuits on
the rotating rotor:
Slip rings are metal rings completely encircling the shaft of a machine but insulated
from it. One end of a DC rotor winding is connected to each of the two slip rings on
the machine’s shaft. Graphite-like carbon brushes connected to DC terminals ride on
each slip ring supplying DC voltage to field windings regardless the position or speed
of the rotor.
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Construction of synchronous
machines
Slip rings
Brush
Construction of synchronous
machines
Slip rings and brushes have certain disadvantages: increased friction and wear
(therefore, needed maintenance), brush voltage drop can introduce significant
power losses. Still this approach is used in most small synchronous machines.
On large generators and motors, brushless exciters are used.
A brushless exciter is a small AC generator whose field circuits are
mounted on the stator and armature circuits are mounted on the rotor
shaft. The exciter generator’s 3-phase output is rectified to DC by a 3-
phase rectifier (mounted on the shaft) and fed into the main DC field
circuit. It is possible to adjust the field current on the main machine by
controlling the small DC field current of the exciter generator (located on
the stator).
Since no mechanical contact occurs between the rotor and the stator, exciters of
this type require much less maintenance.
Construction of synchronous
machines
A brushless exciter: a
low 3-phase current is
rectified and used to
supply the field circuit
of the exciter (located
on the stator). The
output of the exciter’s
armature circuit (on the
rotor) is rectified and
used as the field
current of the main
machine.
Construction of synchronous
machines
To make the
excitation of a
generator completely
independent of any
external power
source, a small pilot
exciter is often added
to the circuit. The pilot
exciter is an AC
generator with a
permanent magnet
mounted on the rotor
shaft and a 3-phase
winding on the stator
producing the power
for the field circuit of
the exciter.
Construction of synchronous
machines
A rotor of large
synchronous machine
with a brushless exciter
mounted on the same
shaft.
Many synchronous
generators having
brushless exciters also
include slip rings and
brushes to provide
emergency source of
the field DC current.
Construction of synchronous
machines
A large
synchronous
machine with
the exciter
and salient
poles.
Principle of operation
More pictures
nm P
fe (7.11.1)
120
Where fe is the electrical frequency, Hz;
nm is mechanical speed of magnetic field (rotor speed for synchronous
machine), rpm;
P is the number of poles.
Steam turbines are most efficient when rotating at high speed; therefore,
to generate 60 Hz, they are usually rotating at 3600 rpm and turn 2-pole
generators.
Water turbines are most efficient when rotating at low speeds (200-300
rpm); therefore, they usually turn generators with many poles.
EA 2 NC f K
where K is a constant representing the construction of the machine, is flux in it
and is its rotation speed.
V E A Estat (7.16.1)
Bnet BR BS (7.16.2)
Note that the directions of the net magnetic flux and the phase voltage are the
same.
Estat jXI A
The phase voltage is then V E A jXI A (7.17.2)
V E A jXI A jX A I A RI A (7.17.3)
XS X X A (7.18.1)
V E A jX S I A RI A (7.18.2)
Since – for balanced loads – the three phases of a synchronous generator are
identical except for phase angles, per-phase equivalent circuits are often used.
Recall that the power factor angle is the angle between V and IA and not the
angle between VT and IL.
In real synchronous machines of any size, the
armature resistance RA << XS and, therefore,
the armature resistance can be ignored. Thus,
a simplified phasor diagram indicates that
E A sin
I A cos (7.23.3)
XS
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3V EA sin
Pout (7.24.1)
XS
We observe that electrical losses are assumed to be zero since the resistance is
neglected. Therefore:
Pconv Pout (7.24.2)
Here is the torque angle of the machine – the angle between V and EA.
3V E A
Pmax (7.24.3)
XS
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Notice that the torque angle is also the angle between the rotor magnetic field
BR and the net magnetic field Bnet.
3V E A sin
ind (7.25.2)
m X S
Measuring parameters of
synchronous generator model
The three quantities must be determined in order to describe the generator model:
1. The relationship between field current and flux (and therefore between the field
current IF and the internal generated voltage EA);
2. The synchronous reactance;
3. The armature resistance.
We conduct first the open-circuit test on the synchronous generator: the generator
is rotated at the rated speed, all the terminals are disconnected from loads, the
field current is set to zero first. Next, the field current is increased in steps and the
phase voltage (whish is equal to the internal generated voltage EA since the
armature current is zero) is measured.
Measuring parameters of
synchronous generator model
Since the unsaturated core of the machine has a
reluctance thousands times lower than the
reluctance of the air-gap, the resulting flux
increases linearly first. When the saturation is
reached, the core reluctance greatly increases
causing the flux to increase much slower with
the increase of the mmf.
We conduct next the short-circuit test on the synchronous generator: the generator
is rotated at the rated speed, all the terminals are short-circuited through
ammeters, the field current is set to zero first. Next, the field current is increased in
steps and the armature current IA is measured as the field current is increased.
The plot of armature current (or line current) vs. the field current is the short-circuit
characteristic (SCC) of the generator.
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Measuring parameters of
synchronous generator model
The SCC is a straight line since, for the
short-circuited terminals, the magnitude of
the armature current is
EA
IA (7.28.1)
RA2 X S2
The equivalent generator’s circuit during SC
The resulting
phasor diagram
The magnetic
fields during
Since BS almost cancels BR, the short-circuit test
net field Bnet is very small.
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Measuring parameters of
synchronous generator model
An approximate method to determine the synchronous reactance XS at a given
field current:
1. Get the internal generated voltage EA from the OCC at that field current.
2. Get the short-circuit current IA,SC at that field current from the SCC.
3. Find XS from
EA
XS (7.29.1)
I A, SC
EA
ZS R X 2
A
2
S X S since X S RA (7.29.2)
I A, SC
Measuring parameters of
synchronous generator model
A drawback of this method is that the internal generated voltage EA is measured
during the OCC, where the machine can be saturated for large field currents, while
the armature current is measured in SCC, where the core is unsaturated.
Therefore, this approach is accurate for unsaturated cores only.
Measuring parameters of
synchronous generator model: Ex
Example 7.1: A 200 kVA, 480 V, 50 Hz, Y-connected synchronous generator with a
rated field current of 5 A was tested and the following data were obtained:
1. VT,OC = 540 V at the rated IF.
2. IL,SC = 300 A at the rated IF.
3. When a DC voltage of 10 V was applied to two of the terminals, a current of 25 A
was measured.
Find the generator’s model at the rated conditions (i.e., the armature resistance and
the approximate synchronous reactance).
Since the generator is Y-connected, a DC
voltage was applied between its two
phases. Therefore:
VDC
2 RA
I DC
VDC 10
RA 0.2
2 I DC 2 25
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Measuring parameters of
synchronous generator model: Ex
The internal generated voltage at the rated field current is
VT 540
EA V ,OC 311.8V
3 3
The synchronous reactance at the rated field current is precisely
E A2 311.8 2
X S Z S2 RA2 RA2 0.2 2
1.02
I A2 , SC 300 2
We observe that if XS was estimated via the approximate formula, the result would
be:
EA 311.8
XS 1.04
I A, SC 300
Which is close to the previous result.
The error ignoring RA is much smaller
than the error due to core saturation.
The equivalent circuit
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E A V jX S I A (7.34.1)
Armature reaction voltage vector will “move parallel” to its initial position.
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Leading PF
Lagging PF
Unity PF
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Vnl V fl
VR 100% (7.36.1)
V fl
Where Vnl is the no-load voltage of the generator and Vfl is its full-load voltage.
V VT 3 277V
At no load, the armature current IA = 0 and the internal generated voltage is EA =
277 V and it is constant since the field current was initially adjusted that way.
a. The speed of rotation of a synchronous generator is
120 120
nm fe 60 1200rpm
P 6
1200
which is m 2 125.7rad s
60
b. For the generator at the rated current and the 0.8
PF lagging, the phasor diagram is shown. The phase
voltage is at 00, the magnitude of EA is 277 V,
Two unknown quantities are the magnitude of V and the angle of EA. From the
phasor diagram:
Then:
V E X S I A cos X S I A sin 236.8V
2 2
A
VT 3V 410V
Pconv 34.1
app 271.3N - m
m 125.7
e. The voltage regulation of the generator is
480 410
Lagging PF: VR 100% 17.1%
410
480 468
Unity PF: VR 100% 2.6%
468
480 535
Lagging PF: VR 100% 10.3%
535
Terminal characteristics of
synchronous generators
All generators are driven by a prime mover, such as a steam, gas, water, wind
turbines, diesel engines, etc. Regardless the power source, most of prime movers
tend to slow down with increasing the load. This decrease in speed is usually
nonlinear but governor mechanisms of some type may be included to linearize this
dependence.
nnl n fl
SD 100% (7.44.1)
n fl
Most prime movers have a speed drop from 2% to 4%. Most governors have a
mechanism to adjust the turbine’s no-load speed (set-point adjustment).
Terminal characteristics of
synchronous generators
A typical speed
vs. power plot
A typical
frequency vs.
power plot
P s p f nl f sys (7.45.2)
Terminal characteristics of
synchronous generators
A similar relationship can be derived for the reactive power Q and terminal voltage
VT. When adding a lagging load to a synchronous generator, its terminal voltage
decreases. When adding a leading load to a synchronous generator, its terminal
voltage increases.
The plot of terminal voltage vs.
reactive power is not necessarily
linear.
Both the frequency-power and
terminal voltage vs. reactive power
characteristics are important for
parallel operations of generators.
If voltages are not exactly the same in both lines (i.e. in a and a’, b and b’ etc.), a
very large current will flow when the switch is closed. Therefore, to avoid this,
voltages coming from both generators must be exactly the same. Therefore, the
following conditions must be met:
1. The rms line voltages of the two generators must be equal.
2. The two generators must have the same phase sequence.
3. The phase angles of two a phases must be equal.
4. The frequency of the oncoming generator must be slightly higher than the
frequency of the running system.
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If the frequencies of the generators are different, a large power transient may occur
until the generators stabilize at a common frequency. The frequencies of two
machines must be very close to each other but not exactly equal. If frequencies
differ by a small amount, the phase angles of the oncoming generator will change
slowly with respect to the phase angles of the running system.
If the angles between the voltages can be observed, it is possible to close the
switch S1 when the machines are in phase.
Synchronous motors
Two magnetic fields are present in the machine, and the rotor field tends to align
with the stator magnetic field. Since the stator magnetic field is rotating, the rotor
magnetic field will try to catch up pulling the rotor.
The larger the angle between two magnetic fields (up to a certain maximum), the
greater the torque on the rotor of the machine.
V E A jX S I A RA I A (7.69.1)
E A V jX S I A RA I A (7.69.2)
We observe that this is exactly the same equation as the equation for the generator,
except that the sign on the current terms is reversed.
clockwise, opposing the direction of rotation. In other words, the induced torque in
generators is a counter-torque that opposes the rotation caused by external torque.
If the prime mover loses power, the rotor will slow down and the rotor field BR will
fall behind the magnetic field in the machine Bnet. Therefore, the operation of the
machine changes…
3V E A
ind sin
or
(7.72.2)
m X S
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When the torque on the shaft of a synchronous motor exceeds the pullout torque,
the rotor can no longer remain locked to the stator and net magnetic fields. It starts
to slip behind them. As the motor slows down, the stator magnetic field “laps” it
repeatedly, and the direction of the induced torque in the rotor reverses with each
pass. As a result, huge torque surges of alternating direction cause the motor
vibrate severely. The loss of synchronization after the pullout torque is exceeded is
known as slipping poles.
PLL 3I L2 RL 1344700RL
The transmission line losses in the second case are
PLL 3I L2 RL 96170RL
We notice that the transmission power losses are 28% less in the second
case, while the real power supplied to the loads is the same.
The speed and power that can be obtained from a synchronous motor or generator
are limited. These limited values are called ratings of the machine. The purpose of
ratings is to protect the machine from damage. Typical ratings of synchronous
machines are voltage, speed, apparent power (kVA), power factor, field current and
service factor.
A generator’s voltage depends on the flux, the rotational speed, and the
mechanical construction of the machine. For a given design and speed, the higher
the desired voltage, the higher the flux should be. However, the flux is limited by
the field current.
The rated voltage is also limited by the windings insulation breakdown limit, which
should not be approached closely.
The change in frequency would change the speed. Since EA = K, the
maximum allowed armature voltage changes when frequency changes.
Specifically, if a 60 Hz generator will be operating at 50 Hz, its operating
voltage must be derated to 50/60 or 83.3 %.
If the rated voltage is known, the maximum accepted armature current determines
the apparent power rating of the generator:
The power factor of the armature current is irrelevant for heating the
armature windings.
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The stator cupper losses also do not depend on the current angle:
PSCL 3I A2 RA (7.96.1)
If the armature voltage exceeds its maximum allowed value, the windings could be
damaged. The angle of IA that requires maximum possible EA specifies the rated
power factor of the generator. It is possible to operate the generator at a lower
(more lagging) PF than the rated value, but only by decreasing the apparent power
supplied by the generator.
Synchronous motors are usually rated in terms of real output power and the lowest
PF at full-load conditions.
The maximum temperature rise that a machine can stand depends on the
insulation class of its windings. The four standard insulation classes with they
temperature ratings are:
A – 600C above the ambient temperature
B – 800C above the ambient temperature
F – 1050C above the ambient temperature
H – 1250C above the ambient temperature
The higher the insulation class of a given machine, the greater the power that can
be drawn out of it without overheating its windings.