PT.
PAKARTI TIRTOAGUNG
JL. RAYA TENGAH NO. 4 PASAR REBO
JAKARTA TIMUR
DESIGN, FABRICATION, CONSTRUCTION
AND INSPECTION
OF STORAGE TANK
CODE & REFERENCE :
API – 650
API – 620
Brownell, “Process Equipment Design”.
SECTION & TOPIC API - 650
I. SCOPE
II. MATERIALS
III. DESIGN
IV. FABRICATION
V. ERECTION
VI. METHODS OF INSPECTION JOINT
VII.WELDING PROCEDURE & WELDER QUALIFICATION
VIII.MARKING
APPENDIX A TO S
CONTENT
TANK TYPE
TANK COMPONENTS
DESIGN, FABRICATION & ERECTION
INSPECTION
LEGAL ASPECT.
TANK TYPE
SHAPE : ROOF TYPE :
SUPPORTING POSITION :
- CYLINDRICAL - FLAT. ROOF TYPE :
- SPHERICAL - CONICAL VERTICAL
- SUPPORTED
- SQUARE - UMBRELLA HORIZONTAL
- SELF SUPPORTED
- DOME
SERVICE CONDTION :
- NON REFRIGERATED PRODUCT COURSE TOPIC : CYLINDRICAL TANK
- REFREGERATED PRODUCT
Find an example of tank type ?
TANK COMPONENTS
FOUNDATION : EARTH FOUNDATION WITH OR
WITHOUT CONCRETE RING WALL
CONCRETE FLATFORM
CONCERTE PILE AND FLATFORM
CONCRETE BLOCK.
TANK COMPONENTS
BOTTOM RAFTER
ATTACHEMENT
SHELL COLUMN
OPPORTUNANCE :
ROOF BRACING
PSV/PRV, Piping,
NOZZLE GUSSET
Indicators
MANHOLE CROWN
LADDER WALKWAY PRIMARY COMPONENTS
STAIRWAY SECONDARY COMPONENTS
WIND GIRDER
LIGHTNING
ARRESTER
OUTER RAFTER
WALKWAY HAND RAIL
ROOF
SHELL
SEQUENCE FOR BUILDING A STORAGE TANK
NEEDS
WHAT KIND OF STORAGE TAK YOU WANT TO BUILD ?.
REQUISITION/BASIC
DESIGN +
ENGINEERING
SPEC/DATA SHEET
REQUISITION : DETAIL REQUIREMENT FOR BUILDING A TANK
BASIC DESIGN : SKETCH OF TANK YOU WANT TO BUILD
ENGINEERING SPECIFICATION : GENERAL SPEC OF TANK
INCLUDED EACH COMPONENT MATERIAL SPEC.
DATA SHEET : ANY DATA REQUIRED FOR BUILDING A TANK (App L)
SEQUENCE FOR BUILDING A STORAGE TANK
NEEDS
REQUISITION/BASIC
DESIGN +
ENGINEERING
SPEC/DATA SHEET
DETAIL DESIGN
DETAIL DESIGN : ANY DETAIL OF TANK DESIGN, STRENGTH CALCULATION,
WELDING PROCEDURE, INSPECTION & TEST PROCEDURE, QUALITY PLAN AND
START UP PROCEDURE.
ECONOMICAL CALCULATION AND CONSIDERATION SHALL
BE COMPLETED IN THIS STAGE.
SEQUENCE FOR BUILDING A STORAGE TANK
NEEDS
FABRICATION &
REQUISITION/BASIC WELDING
DESIGN + QUALIFICATION
ENGINEERING
SPEC/DATA SHEET
ERECTION
DETAIL DESIGN
FINAL TESTING
PROCUREMENT
COMMISIONING/
START UP
BASIC DESIGN
DETAIL DESIGN
Detail Drawing : General Arrangement, Detail of each component,
Identity
Tittle, Designer Name, Code,
Bill of Materials, components,
date etc.
Calculation Design
Welding Procedure Specification
Quality Plan
DESIGN
Foundation Type Bottom Plate
Selection Arrangement
Thickness Intermediate & Top Wind
Total Tank Requirements for
Load Girder/Compression Ring
Shell and Shell Plate Selection.
Arrangement 3.9.6-3.9.7, App F
Isometric piping Nozzles &
diagram ROOF DESIGN
Manholes
Column, Rafter & Roof
Plate Arrangement,Crown
Stairway, walkway,
Attachement,
Insulation/Paint
SHELL DESIGN
• Volume
Diameter and Height.
• LIQUID, Sp.Gr
Material Selection (Sect II)
Allowable Thickness Requirement :
Stress
Shell Plates Arrangement
2.6 D ( H – 1 ) G
• One Foot Method, t = + CA
Sd
• Variable Design Point Method
SHELL PLATES ARRANGEMENT
t 18
SHELL JOINT DESIGN :
Vertical. Fig 3.1
Horizontal. Fig 3.2
t3
t2
t1
D
INTERMEDIATE WIND GIRDER, TOP
WIND GIRDER AND COMPRESSION RING
Thickness
Requirements for
Shell and Shell Plate
Arrangement
Intermediate & Top Wind
Girder/Compression Ring
Selection.
3.9.6-3.9.7, App F
Joint Design : Vee or Db
Vee or square or fillet
Thickness Intermediate & Top Wind
ROOF DESIGN :Column,
Requirements for Girder/Compression Ring
Rafter & Roof Plate
Shell and Shell Plate Selection.
Arrangement,Crown
Arrangement 3.9.6-3.9.7, App F
SUPPORTING ROOF TANK
ROOF PLATE
COMPRESSION
RING/TOP ANGLE RAFTER
CROWN
SHOE
ANGLE
SHELL PLATE
CENTER COLUMN
COLUMN
GIRDER
PAD
Thickness Intermediate & Top Wind
ROOF DESIGN :Column,
Requirements for Girder/Compression Ring
Rafter & Roof Plate
Shell and Shell Plate Selection.
Arrangement,Crown
Arrangement 3.9.6-3.9.7, App F
SELF SUPPORTING ROOF TANK
ROOF PLATE
COMPRESSION
RING/TOP ANGLE RAFTER
BRACING
CROWN
GUSSET
SHOE
ANGLE
SHELL PLATE
Thickness Intermediate & Top Wind
ROOF DESIGN :Column,
Requirements for Girder/Compression Ring
Rafter & Roof Plate
Shell and Shell Plate Selection.
Arrangement,Crown
Arrangement 3.9.6-3.9.7, App F
ROOF PLATE ARRANGEMENT
Joint Desgn
Roof Plate joint
Roof Plate to Comp
. Ring / Top Angel.
ROOF PLATE
Roof to Shell Plate
Compression
Ring
Foundation Type Selection
SOIL CONDITION
EARTH FOUNDATION WITH OR
WITHOUT CONCRETE RING WALL
BOTTOM PLATES
CONCRETE FLATFORM
ARRANGEMENT
CONCERTE PILE AND FLATFORM
CONCRETE BLOCK.
TOTAL LOAD OF TANK
BOTTOM PLATE ARRANGEMENT
Joint Desgn
Bottom Plate joint
Bottom Plate to Annular
Plate
Bottom to Shell Plate
BOTTOM
PLATE
ANNULAR
PLATE
PIPING ISOMETRIC DIAGRAM
NOZZLES AND MANHOLE ARRANGEMENT
GENERAL ARRANGEMENT
WELDING PROCEDURE SPECIFICATION
CODE : ASME Sect. IX.
Material : A joint with A or B
Joint design : - Joint type : Single Vee, Double Vee, Fillet.
- Thickness range.
Welding Electrode/Filler : Spec , Manufacturer, Size.
Welding Parameter : Current, Voltage, Travelling Speed and Progression
Condition : Preheat, Interpass Temperature, Post Heat Treatment, etc.
WPS Identification : No., Prepared by …, Approved by…
Remarks ………….
QUALITY PLAN
INSP & PERFORMED
NO PARTS/COMPONENTS/JOINT TEST ITP NO RESPONSIBILITY
METHOD
F I O
1 Incoming material PMI/AV 01/ITP
2 Nozzle neck RT 02/ITP
3 All fabricated component joint Pt
4 All component DC
5 Foundation DC
7 Annular Bottom Plate Joint RT
8 Annular to Bottom Joint DC&PT
9 Bottom Plete joint MT/VT
10 Shell Plate Rd,Pb,
Pk, Bd,
11 Shell Plate joint RT&MT
12 Itermediate Wind Gorder PT/MT
12 Shell to Com R/TWG Joint PT
QUALITY PLAN
INSP & PERFORMED
NO PARTS/COMPONENTS/JOINT TEST ITP NO RESPONSIBILITY
METHOD
F I O
13 Compression Ring RT
14 Top Wind Girder PT
15 Rafter/Bracing/Gusset/Shoe PT
Angle/Crown/Inner Girder
16 Nozzle to Shell/Roof PT
17 Roof Plate to Comp Ring Joint PT/SST
18 Roof Plate SST
19 Whole Tank HT
20 Bottom Plate after Hydro Test VT
SHELL JOINT RADIGRAPHY
t <= 3/8 inch
t >= 3/8 inch to 1 inch
t > 1 inch
See Fig 6.1
SEQUENCE FOR BUILDING A STORAGE TANK
NEEDS
FABRICATION &
REQUISITION/BASIC
WELDING
DESIGN +
QUALIFICATION
ENGINEERING
SPEC/DATA SHEET
ERECTION
DETAIL DESIGN
FINAL TESTING
PROCUREMENT
COMMISIONING/
START UP
PROCUREMENT
All material shall be purchased in
accordance with Bill of Material.
Incoming materials shall be provided with
Material/Mill certificate.
Check material certificate.
Any material with no or with doubtfull
certificate, testing shall be performed in
accordance with standard.
FABRICATION & WELDING QUALIFICATION
Qualification
WPS Welding Procedure
Qualification Record.
Welder ( PQR )
Qualification
WELDING MAP, FABRICATION & ERECTION SEQUENCE
DIAGRAM AND SHOP DRAWING.
FABRICATION : In accordance with shop drawing
Cutting, Forming/Rolling, Welding on components, such as :
Shell Plates, Bottom Plates, Roof Plates
Nozzles and Manhole
Rafter Winf Girder, Annular Plate, Compression Ring, Bracing, etc
THOSE FABRICATED COMPONENTS ARE THEN
SENT TO SITE.
PSV
ERECTION
ALL MATERIAL SEND TO SITE AND PUT IN SUCH
AWAY TO MAKE EASIER FOR ERECTION.
Foundation : The foundation shall be reliable to
stand whole load on its upper side
Dimensional Check : nominally true to
horizontal plane with Tolerance 5.5.5
After Foundation was completed, then :
Foundation Type : Foundation Type : Soil
Concrete Faltform.vc or concrete Slab.
Annular Plate Annular &
Bottom Plate
Bottom Plate
BOTTOM PLATE ERECTION
ARRANGE ANNULAR PLATE
WELD ANNULAR PLATE
RT ANNULAR PLATE
MARKING SHELL POSITION
ON ANNULAR PLATE
BOTTOM PLATE
ARRANGE BOTTOM PLATE
SHELL ERECTION
Bottom may be welded
after IWG erected & welded
or ofter shell completely
welded
Plumbness
Peaking
Banding
Roundness
Weld vertical 6 & Horizontal 4
Weld vertical 5 & Horizontal 3
Weld vertical 4 & Horizontal 2
Weld vertical 3 & Horizontal 1
Weld vertical 2
Weld vertical 1
ROOF FRAME ERECTION
CONVENTIONAL METHOD
ROOF PLATE ERECTION
ROOF ERECTION
PNEUMATIC LIFT UP MEYHOD
Complete Roof is fabricated at
inside Shell
Install Air Pressure facility
Lift up the roof by air pressure
NOZZLES & MANHOLE ERECTION
After all Nozzle erected,
Tank is ready to be tested
HYDROSTATIC/PNEUMATIC TEST
If no Sufficient water is available for testing.
PSV
Apply Vacuum or internal pressure.
P = 1.25 Pd. or
Pv = Pdv – 5 gr/cm2
Roundness and Plumbness
Check.
Apply all welding joint with
penetrating oil or soap.
Visual check on leakage.
When deformation occurred,
pressure shall be released or
vent.
HYDROSTATIC/PNEUMATIC TEST
If Sufficient water is available for testing.
Open one Nozzle on Top.
PSV
Fill Tank with water up to 2” over
the top angle
Every 2 m or 2 course, : Check Pb,Rd
and deformation and leaks on plate.
Should there is any of out of talerance
or leaks or deformation, water filling
shall be stopped immediately.
Install Air Line. Close all Nozzle
& Valve exept air line.
Apply air pressure, P = Pd , then
SST roof pale joint & deformation
check. Then P = Psv
Vent
Vent down when deformation occur
HYDROSTATIC/PNEUMATIC TEST
Apply air pressure, P = 1.25 Pd , then
SST roof pale joint & deformation
check.
Vent down when deformation occur
Close air line valve
Drain water to create vacuum
condition until P = Psv vacuum.
Open top nozzle/Manhole and Vent
Drain down the water untill tank empty
Vacuum Box Test all Bottom Plate joint
Vent
APPLY INSULATION OR PAINT AS PER DESIGN
PSV
MARKING
PS
V
API STANDARD 650/620
APPENDEIX YEAR COMPLETED
EDITION REVISION NUMBER
NOMINAL DIAMETER NOMIKNAL HEIGHT
NOMINAL CAPACITY DESIGN LIQUID LEVEL
DESIGN SPECIFIC GRAVITY MAX OPERATING TEMP
DESIGN PRESSURE PARTIAL STRESS RELIEF
MANUFACTURER SERIAL NO PURCHASING TANK NO
FABRICATED BY
ERECTED BY
SHELL COURSE MATERIAL
PURCHASER & MANUFACTURER SCOPE AND LEGAL ASPECT
Inquiry
PURCHASER MANUFACTURER
Quotation
Quotation : Capabiliy, Engineering
Proposal, Price &
L
A Delivery Schedule
E Pre-Inspection Meeting
P G
P A Contract & KIck off Meeting
L L
I
C O Certificate of
A P Complience 3rd PARTY Q-Examination
T S INSPECTOR/QA Expediting
I
O C
N E Complete PV
R Certificata of conformity
T
As Built Drawing
Inspection Records
GOVERNMENT
/DEPNAKER
END OF PRESENTATION
THANK YOU
