Scribd
Upload
45 views14 pages

Effect of Work On Material Properties: Yang Disusun Oleh

Machining, metal forming, and casting are common manufacturing processes that can affect material properties. Machining involves removing material using cutting tools, and includes operations like drilling, turning, milling, and grinding. Metal forming deforms materials above or below their recrystallization temperature through techniques such as cold working and hot working. Casting involves pouring molten material into molds to solidify into complex parts. Specific casting methods include sand casting and die casting.

Uploaded by

Fendy Puji
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
45 views14 pages

Effect of Work On Material Properties: Yang Disusun Oleh

Machining, metal forming, and casting are common manufacturing processes that can affect material properties. Machining involves removing material using cutting tools, and includes operations like drilling, turning, milling, and grinding. Metal forming deforms materials above or below their recrystallization temperature through techniques such as cold working and hot working. Casting involves pouring molten material into molds to solidify into complex parts. Specific casting methods include sand casting and die casting.

Uploaded by

Fendy Puji
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 14

EFFECT OF WORK ON

MATERIAL PROPERTIES

YANG DISUSUN OLEH :


FENDY PUJI SUHERMANTO (170513624067)
FERRY DARMAWAN (170513624)
Machining
 Machining is manufacturing process that involves
removing materials using cutting tools for getting rid of the
unwanted materials from some workpiece and converting it
into the shape you desire. A large piece of stock is used for
cutting the workpiece. The large stock might be in any
shape such as solid bar, flat sheet, beam or even hollow
tubes. The process can also be performed on some existing
part like forging or casting
Types of Machining Tools
 Machining is categorized into the types of machining tools
explained in detail:
 Drilling
 Turning
 Milling
 Grinding
 Chip Formation
Drilling
 In drilling process holes are created in the metal through
circular cylinders. A twist drill is used for accomplishing
this task. 75% of the metal cutting material is removed
through the drilling operation. The drill enters the
workpiece and cuts a hole which is equal to the diameter of
the tool that was used for cutting the whole. A drill has a
pointed end which can easily cut a hole in the work piece.
Turning
 Turning is basically a lathe operation by which the metal
is removed from the workpiece outside its diameter using
a cutting tool. This operation is performed on a lathe
which is a machine where the workpiece is adjusted and
the tool is kept stationary whereas the workpeice is
rotated.
Milling
 Milling is one of the fundamental operations in machining.
This manufacturing process is less accurate than the
turning processes because the degree of freedom is high.
Milling fabricates the object which is not axially
symmetric.
Grinding
 Grinding process is used for improving the finish of the
surface and tightening up the tolerance by removing the
remaining unwanted materials from the surface. Grinding
machines are used for this purpose to produce parts of
identical shape, size and finish.
Chip Formation
 In chip formation process materials are cut through
mechanical means by using tools like milling cutters, saws
and lathes. It is an integral part of the engineering of
developing machines and cutting tools.
Metal Forming Process
 Metal forming is a manufacturing process in which forces
are applied on raw material such that stresses induced in
the material are greater than yield stress and less than
ultimate stress.
 Forming process can be broadly classified into two types
as cold working and hot working.
 1. Cold Working:
 Deforming the material at a temperature below the
recrystallization temperature of the work metal is called
cold working.
 2. Hot Working:
 Deforming the material at a temperature higher or equal to
the recrystallization temperature of the work metal is
called hot working. In hot working, refinement of grain
size occurs, thus, improving mechanical properties. Even a
brittle material can be hot worked. This requires much less
force for deformation, but the finally formed surface finish
and dimensional accuracy are not good. There is no work
hardening.
CASTING
 Casting is an engineering manufacturing process
generally used for mass production in which materials
in a molten state are poured into a mold where they
solidify. In this process, complex parts can be
manufactured economically and rapidly that otherwise
would involve a lot of time if produced by other
methods like shaping or cutting. Casting process can be
utilized to produce a large variety of parts that are used
in different industries, ranging from a small plastic toy
to a large gas turbine blade.
Sand casting
 Sand casting is normally used for the production of
large parts, by filling a molten metal into the mold
cavity that has been shaped from natural or synthetic
sand.
Die Casting
 In this process metal is forced into the mold at a high
pressure that ensures production of identical parts, a
better surface finish, and an increased dimensional
accuracy.

You might also like