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Design & Optimization of Bed Material Screening Machine For AFBC Boiler

This document summarizes the design and optimization of a bed material screening machine for an AFBC boiler. It describes the system introduction, comparison to other systems, and a prototype design that separates materials into 3 sizes simultaneously. Laboratory results show the prototype recovers 75% of rejected material, saving over Rs. 190,000 per year in material costs and Rs. 394,000 per year in labor costs. A fund requirement of Rs. 25,000 is provided to cover components like sheets, shafts, pipes, angles, fabrication, frames, bearings, wheels, meshes, rings and a bed material supply system.

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299 views11 pages

Design & Optimization of Bed Material Screening Machine For AFBC Boiler

This document summarizes the design and optimization of a bed material screening machine for an AFBC boiler. It describes the system introduction, comparison to other systems, and a prototype design that separates materials into 3 sizes simultaneously. Laboratory results show the prototype recovers 75% of rejected material, saving over Rs. 190,000 per year in material costs and Rs. 394,000 per year in labor costs. A fund requirement of Rs. 25,000 is provided to cover components like sheets, shafts, pipes, angles, fabrication, frames, bearings, wheels, meshes, rings and a bed material supply system.

Uploaded by

mansukh
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Design & Optimization of Bed Material

Screening Machine for AFBC Boiler

RASIK TAVDI H.
YADAV PARTH S.
ANTANI NISARG H.
MAHESHWARI CHIRAG N.
ANTANI PARTHIV N.

(B.E.-MECHANICAL-8TH SEMESTER)
SYSTEM INTRODUCTION
SYSTEM COMPERISON
Field view of both system
Solution : 3 size separated at a time.
PROTOTYPE ARCHITECTURE
Lab. Results for prototype

SIZE STANDA CHARGE REJECT


PARAME RD (REUSE)
TER SPECIFI
CATION

> 2.36 NIL 0.78 % 9.62 %


MM

2.36 – 2.00 5 – 10 % 0.19 % 0.70 %


MM

2.00 – 1.00 70 – 80 % 61.58 % 62.10 %


MM

1.00 – 0.85 0 – 10 % 11.78 % 12.20 %


MM

< 0.85 NIL 25.67 % 15.38 %


MM
COST ANALYSIS AFTER IMPLIMENT NEW SYSTEM

BED MATERIAL & COST SAVING LABOUR COST SAVING


CONSUMPTION PER MONTH = 25000 KG 1 LABOUR COST = 365 RS.

TOTAL PRICE = 75000 RS. (1 KG = 3 RS.) TOTAL COST = 365*5 = 1825 RS.

28.23% REJECTED = 7057.5 KG AFTER NEW SYSTEM :-

AFTER NEW SYSTEM :- PER SHIFT IF MINIMUM 1 LABOUR WORK


REDUCE

75 % MATERIAL RECOVER FROM COST SAVING = 365 RS.


REJECT = 5293.125 KG
PER DAY = 365*3 =1095 RS.
PRICE = 5293.125*3 = 15879.375 RS. (PER
MONTH SAVING) PER MONTH COST SAVING = 1095*30=32850 RS.

PER YEAR 190552.5 /- COST SAVING PER YEAR LABOUR COST SAVING =
32850*12=394200 RS.

TOTAL SAVING = 190552.5 + 394200 = 584752.5 /-


Sr. No Stages June July Aug.’ Sept.’18 Oct. ’18 Nov. ’18 Dec. ’18 Jan. ’19 Feb .’19
’18 ’18 18

1 Area selection

2 Problem
identification

3 Data – design
collection

4 Plant observation

5 Define possible
solution

6 Tentative design of
machine

7 Final dimensions

8 Prototype

9 Experiments &
Result discussion

10 Material Purchase

11 Assembly with belt


system

12 Final screening
Machine
FUND REQUIREMENT

Sr. No. Component Approximate Price

1. Sheets ,shaft, pipe and angle material. 6200/-

2. Fabrication. 4335/-

3. Structure frame (75 MM channel) 3130/-

4. Bearing. 2000/-

5. Wheel 500/-

6. 8 Mesh & 20Mesh 1500+1350=2850/-

7. Inner + outer rings 460/-

8. Bed material supply system 5525/-

TOTAL 25000/-
THANK
YOU

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