Temperature Measurement: Group 1
Temperature Measurement: Group 1
Measurement
Group 1
• Temperature is the measure of heat in the body.
• Heat should not be confused with temperature but they can directly be
related.
• Kelvin(K), Celsius or Fahrenheit
Importance in different industries
• Often the thermocouple is located inside a metal or ceramic shield that protects it
from exposure to a variety of environments. Metal-sheathed thermocouples also are
available with many types of outer coatings, such as Teflon, for trouble-free use in
acids and strong caustic solutions.
Resistive Temperature Measuring Devices
• Resistive temperature measuring devices also are electrical. Rather than using a
voltage as the thermocouple does, they take advantage of another characteristic
of matter which changes with temperature - its resistance. The two types of
resistive devices we deal with at OMEGA Engineering, Inc., in Stamford, Conn., are
metallic, resistive temperature devices (RTDs) and thermistors.
• In general, RTDs are more linear than are thermocouples. They increase in a
positive direction, with resistance going up as temperature rises. On the other
hand, the thermistor has an entirely different type of construction. It is an
extremely nonlinear semiconductive device that will decrease in resistance as
temperature rises.
Infrared Sensors
• Bimetallic devices take advantage of the expansion of metals when they are heated. In
these devices, two metals are bonded together and mechanically linked to a pointer. When
heated, one side of the bimetallic strip will expand more than the other. And when geared
properly to a pointer, the temperature measurement is indicated.
• Advantages of bimetallic devices are portability and independence from a power supply.
However, they are not usually quite as accurate as are electrical devices, and you cannot
easily record the temperature value as with electrical devices like thermocouples or RTDs;
but portability is a definite advantage for the right application.
Thermometers
• Thermometers are well-known liquid expansion devices also used for
temperature measurement. Generally speaking, they come in two main
classifications: the mercury type and the organic, usually red, liquid type. The
distinction between the two is notable, because mercury devices have certain
limitations when it comes to how they can be safely transported or shipped.
• For example, labels may be used on steam traps. When the trap needs adjustment,
it becomes hot; then, the white dot on the label will indicate the temperature rise
by turning black. The dot remains black, even if the temperature returns to normal.
Temperature
Measurement
Measurement and Control
Introduction
• Construction
1. Bulb: The reservoir for containing most of the thermometric liquid
(mecury).
2. Stem: The glass tub having a capillary bore along which the liquid moves
with changes in temperature.
3. Scale: A narrow-temperature scale for reading a reference temperature.
• The volume of mercury changes slightly with temperature;
the small change in volume drives the narrow mercury
column a relatively long way up the tube.
RTD types are broadly classified according to the different sensing elements
used .
Platinum, Nickel and Copper are the most commonly used sensing elements .
RTD Styles
RTD
• As the temperature rises, the liquid expands, moving up the tube. The scale
is calibrated to read temperature directly.
Semiconductor Sensors
• Semiconductor sensors are the devices that come in the form of ICs.
Popularly, these sensors are known as an IC temperature sensor.
• They are classified into different types: Current output temperature sensor,
Voltage output temperature sensor, Resistance output silicon temperature
sensor, Diode temperature sensors and Digital output temperature sensor.
Semiconductor Sensors
When thermocouples are used, it is usually necessary to introduce additional metals into
the circuit This happens when an instrument is used to measure the emf, and when the
junction is soldered or welded. It would seem that the introduction of other metals would
modify the emf developed by the thermocouple and destroy its calibration. However, the law
of intermediate metals states that the introduction of a third metal into the circuit will have
no effect upon the emf generated so long as the junctions of the third metal are at the same
temperature, as shown in Above Figure
Law of Successive or
Intermediate Temperatures
A thermocouple made from two different metals produces an emf, E1, when the
metals are at different temperatures, T1 and T2, respectively. Suppose one of the metals
has a temperature change to T3, but the other remains at T2. Then the emf created when
the thermocouple is at temperatures T1 and T3 will be the summation of the first and
second, so that Enew = E1 + E2.
This law allows a thermocouple that is calibrated with a reference temperature to be
used with another reference temperature. It also allows extra wires with the same
thermoelectric characteristics to be added to the circuit without affecting its total emf.
The law of intermediate temperatures states that the sum of the emf developed by
a thermocouple with its junctions at temperatures T1 and T2, and with its junctions
at temperatures T2 and T3, will be the same as the emf developed if the
thermocouple junctions are at temperatures T1 and T3.
This law, illustrated in above Figure, is useful in practice because it helps in giving
a suitable correction in case a reference junction temperature other than 0 °C is employed.
For example, if a thermocouple is calibrated for a reference junction temperature of 0 °C and
used with a junction temperature of 20 °C, then the correction required for the observation
would be the emf produced by the thermocouple between 0 °C and 20 °C.
Laws of Thermocouple
Usage
Thermocouples obey three laws when in operation. First, the law of homogeneous
materials states that temperatures not applied at the junctions of the thermocouple will
not affect the produced voltage, because they do not create any more of a temperature
gradient. Second, the law of intermediate materials states that new materials injected into
the circuit will not change the voltage as long as the junctions formed by the new material
are not experiencing a temperature gradient. The law of successive temperatures states
that the voltages between three or more junctions can be added together.
TYPES OF
THERMOCOUPLE
Type j thermocouple
The type J is also very common. It
has a smaller temperature range and a
shorter lifespan at higher
temperatures than the Type K. It is
equivalent to the Type K in terms of
expense and reliability.
Type J Thermocouple
Type J Temperature Range:
• Thermocouple grade wire, -346 to 1,400F (-210 to 760C)
• Extension wire, 32 to 392F (0 to 200C)
Type T Thermocouple
Type T Temperature Range:
• Thermocouple grade wire, -454 to 700F (-270 to 370C)
• Extension wire, 32 to 392F (0 to 200C)
Type T Accuracy (whichever is greater):
• Standard: +/- 1.0C or +/- .75%
• Special Limits of Error: +/- 0.5C or 0.4%
Consideration for bare wire type T thermocouple
applications:
• The Type T Is Well Suited To Oxidizing Atmospheres
Type T Thermocouple
Type N thermocouple
(Nicrosil / Nisil)
The Type N shares the same
accuracy and temperature limits as
the Type K. The type N is slightly more
expensive. The type N has better
repeatability between 572F to 932F
(300C to 500C) compared to the type
K.
Type N Thermocouple
Type N Temperature Range:
• Maximum continuous operating temperature: up to 2,300F (1,260C)
• Short term use: 2,336F (1,280C)
• Thermocouple grade wire, -454 to 2300F (-270 to 1,260C)
• Extension wire, 32 to 392F (0 to 200C)
Type E Thermocouple
Type E Temperature Range:
• Thermocouple grade wire, -454 to 1600F (-270 to 870C)
• Extension wire, 32 to 392F (0 to 200C)
Type E Accuracy (whichever is greater):
• Standard: +/- 1.7C or +/- 0.5%
• Special Limits of Error: +/- 1.0C or 0.4%
Consideration for bare wire type E thermocouple
applications:
• In oxiding or inert atmospheres the operating range is
roughly –418F to 1,652F (–250C to 900C).
Type E Thermocouple
Type B thermocouple
(Platinum Rhodium – 30% / Platinum Rhodium – 6%)
The Type B thermocouple is used in
extremely high temperature applications. It has
the highest temperature limit of all of the
thermocouples listed above. It maintains a high
level of accuracy and stability at very high
temperatures. The type B has a lower output
than the other noble metals (type R & type S) at
temperatures below 1,112F (600C).
Type B Thermocouple
Type B Temperature Range:
• Thermocouple grade wire, 32 to 3100F (0 to
1700C)
• Extension wire, 32 to 212F (0 to 100C)
Type B Thermocouple
Type R thermocouple
(Platinum Rhodium -13% / Platinum)
The Type R is used in very high temperature
applications. It has a higher percentage of
Rhodium than the Type S, which makes it more
expensive. The Type R is very similar to the Type
S in terms of performance. It is sometimes used
in lower temperature applications because of its
high accuracy and stability. Type R has a slightly
higher output and improved stability over the
type S.
Type R Thermocouple
Type R Temperature Range:
• Thermocouple grade wire, -58 to 2700F (-50 to 1480C)
• Extension wire, 32 to 392F (0 to 200C)
Type R Thermocouple
Type S thermocouple
(Platinum Rhodium - 10% / Platinum)
The Type S is used in very high
temperature applications. It is commonly
found in the BioTech and Pharmaceutical
industries. It is sometimes used in lower
temperature applications because of its
high accuracy and stability. The type S is
often used with a ceramic protection tube.
Type S Thermocouple
Type S Temperature Range:
• Maximum continuous operating temperature: up to 2,912F (1600C)
• Short term use: up to 3,092F (1,700C)
• Thermocouple grade wire, -58 to 2700F (-50 to 1480C)
• Extension wire, 32 to 392F (0 to 200C)
Type S Thermocouple
RTD vs Thermocouple
RTD Thermocouple
• More reliable measurements • Cheaper
• Cheaper installation • More durable
• More accurate • Bigger range of temperature
• More repeatable • Measurement speed