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Acoustics India Private Limited Lean Implementation

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97 views8 pages

Acoustics India Private Limited Lean Implementation

bbjnbm,

Uploaded by

gowtham_venkat_4
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Acoustics India Private Limited

Lean Implementation
LEAN MANUFACTURING

LEAN manufacturing is a powerful formula for

 Eliminating waste,
 Controlling quality and inventory
 Improving overall performance.

Waste is defined as anything which does not add value to our product. There are seven
categories of Waste.

 Over Production
 Inventory
 Waiting
 Motion
 Transportation
 Rework
 Over processing

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TOOLS IMPLEMENTED

There are more than 25 lean tools. Out of which, we intend to implement the following
tools.

S.No LEAN TOOLS CONVENOR


1 5S Gowtham
2 KAIZEN Hariharan
3 SOP Gowtham
4 SKILL MATRIX Ramya
5 TPM Santhosh dinakaran
6 Overall Equipment Efficiency Hariharan
7 ABC-XYZ Analysis Gowthaman
8 Value Stream Mapping Aravind
9 Zero defects Sankar & Harikrish
10 ZED Hariharan & Gowtham

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5S

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KAIZEN

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SOP

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TPM & OEE

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ABC-XYZ Analysis
ABC:

 Examine the annual usage distribution and group the items into three classes
A, B and C.
 Class A contains about 10% products, with priority importance in terms of
volume and value.
 Class B the next 20%
 Class C the remaining 70% of products.

XYZ:

 X – very little variance: X materials are characterized by a constant, non-


changing usage over time.
 Y – some variance: The usage of Y materials is neither constant nor sporadic.
 Z – the most variation: Z materials are not used regularly.

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