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This document contains a series of kaizen sheets describing improvements made across various departments at Plant H-16. The sheets document processes before and after the improvements, which included installing safety guards, proper storage of materials and tools, identification systems, and use of equipment like pallet trucks to improve efficiency and reduce waste and accidents. The goal was to standardize processes and create a safer, more organized work environment.

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Anonymous FMIFEoa4
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96 views24 pages

Sample

This document contains a series of kaizen sheets describing improvements made across various departments at Plant H-16. The sheets document processes before and after the improvements, which included installing safety guards, proper storage of materials and tools, identification systems, and use of equipment like pallet trucks to improve efficiency and reduce waste and accidents. The goal was to standardize processes and create a safer, more organized work environment.

Uploaded by

Anonymous FMIFEoa4
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Kaizen/Improvement Sheet

Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No:01

BEFORE AFTER

Description:- Bad Condition of Electric


Description:- Good Condition of Electric Panel
Panel
Benefits: Reduce changes of Electrical Accident
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : CORRUGATION Zone No: 01

BEFORE AFTER

Description – No Proper Box for Description – Proper Box & Proper


Corrugation Gum Belt Arrangement for Corrugation Gum Belt
Benefits: Suitable to use & reduce searching time
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No proper way to Stick Description – Use Proper Bottle to Stick


Counter Roll Counter Roll
Benefits: Reduce Gum Wastage & Proper way to work
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No Identification or Description – Identification or Numbering for


numbering for Gear Gear
Benefits: Gear arrange by size hence reduce searching time
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No Proper place to Store


Description – Set Proper Place to Store Gum
Gum
Benefits: Fix & Suitable place for Gum Drum
Kaizen/Improvement Sheet
Dept. : Dispatch &
Kaizen No. : Plant No : H – 16 Zone No: 06
Finished Goods
BEFORE AFTER

Description – No use of Pallet Truck for Description – Use Pallet Truck for Movement of
Movement of Finished Goods Finished Goods
Benefits: Reduce man power & proper movement provision for Finished Goods
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Raw Material Zone No: 07

BEFORE AFTER

Description – Store Multiple Printing paper Description – Stack Single item in single row
on single pallet with identification
Benefits: Give proper Identification item wise / Suitable for Searching or finding
Kaizen/Improvement Sheet
Dept. : Scrap
Kaizen No. : Plant No : H - 16 Zone No: 06
Section
BEFORE AFTER

Description – No use of wastage truck Description – Use Wastage truck


Benefits: Proper way to Movement of Scrap & Reduce human energy
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Stitching Zone No: 05

BEFORE AFTER

Description – No proper place for Brooms Description – Set proper place for Brooms
Benefits: Set proper place for Brooms
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Stitching Zone No: 05

BEFORE AFTER

Description – No proper place for Bottles Description – Set proper place for Bottles
Benefits: Set proper place for Bottles
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Stitching Zone No: 05

BEFORE AFTER

Description – No proper area allocate for Description – Allocate proper area for packing
packing roll rolls
Benefits: Allocate area for packing rolls hence get easily paper for packing
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Raw Material Zone No: 07

BEFORE AFTER

Description – No proper place for forklift Description – Set proper place for forklift
parking parking
Benefits: Utilize proper place for forklift parking
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No identification for Liner Description – Give Identification for Liner


Benefits: Easily Identify the same liner is using for which Job
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – Hang Pet Strap on the


Description – Store Pet Strap in the Box
Window
Benefits: Widow is not for hanging pet strap hence we make box for keep it.
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Dispatch Zone No: 06

BEFORE AFTER

Description – No racks use to store Description – Use Racks to Store Finished


finished goods Goods
Benefits: Searching less arrangement of Finished Goods
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Dispatch Zone No: 06

BEFORE AFTER

Description – Using Cap to Keep Adhesive Description – use Plastic box to Keep adhesive
for sticker pasting for Sticker pasting
Benefits: Reduce Wastage of Adhesive
Kaizen/Improvement Sheet
Dept. : Manual
Kaizen No. : Plant No : H - 16 Zone No: 03
Pasting
BEFORE AFTER

Description – Use Kraft paper for Sitting on Description – Use printing machine blanket for
Pasting machine sitting on pasting machine
Benefits: Reduce wastage of Kraft paper
Kaizen/Improvement Sheet
Dept. : Manual
Kaizen No. : Plant No : H - 16 Zone No: 03
Pasting
BEFORE AFTER

Description – No use pallet truck for Description – Use pallet truck for handling
handling material material
Benefits: Reduce human energy / Fast work process / proper material handling
Kaizen/Improvement Sheet
Dept. : Manual
Kaizen No. : Plant No : H - 16 Zone No: 03
Pasting
BEFORE AFTER

Description – Improper material movement Description – Proper material movement


Benefits: Reduce man power & standardize work process
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No Set Proper place for Roll Description – Set proper place for Roll Lifting
lifting Shafts Shafts
Benefits: Flexible work process & Smart work
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No safety guard for Motor Description – Safety Guard for Motor
Benefits: Reduce accident risk
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No stand for tools Description – Stand for tools


Benefits: Set proper place for tools which is use regular basis on that machine
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No Safety Guard for Gear Description – Apply Safety Guard for Gear
Cutter Cutter
Benefits: Decrease mechanical Accident risk after safety guard apply
Kaizen/Improvement Sheet
Kaizen No. : Plant No : H - 16 Dept. : Corrugation Zone No: 01

BEFORE AFTER

Description – No proper condition to keep


Description – Keep Oil can in proper condition
oil can
Benefits: Control Oil Wastage / Waste oil store in bottom tray

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