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Study On Usage of Stone Dust and Steel

This document summarizes a study on using stone dust and steel slag as replacements for fine and coarse aggregates in concrete. Stone dust was used to replace all of the fine aggregate, and steel slag was used to replace coarse aggregate at percentages of 10-50%. The physical and chemical properties of the stone dust, steel slag, and normal aggregates were tested and compared. Concrete mixes with varying replacement levels were made and their compressive strengths were determined and compared to a control mix. The objectives of the study were to reduce costs and environmental impacts by using waste materials in concrete.

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91 views25 pages

Study On Usage of Stone Dust and Steel

This document summarizes a study on using stone dust and steel slag as replacements for fine and coarse aggregates in concrete. Stone dust was used to replace all of the fine aggregate, and steel slag was used to replace coarse aggregate at percentages of 10-50%. The physical and chemical properties of the stone dust, steel slag, and normal aggregates were tested and compared. Concrete mixes with varying replacement levels were made and their compressive strengths were determined and compared to a control mix. The objectives of the study were to reduce costs and environmental impacts by using waste materials in concrete.

Uploaded by

Mohamed H
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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STUDY ON USAGE OF STONE

DUST AND STEEL SLAG IN


CONCRETE
SUBMITTED BY :S.SIVAKUMAR
PROJECT GUIDE: KAYALZILI M.E
ABSTRACT
 The present study is to investigate the
influence of replacement of stone dust and
steel slag for fine aggregate and coarse
aggregate on physical and chemical properties
of concrete mixes

 The problem arising from continuous


technological and industrial development is
the disposal of waste material.
 If some of the waste materials are found suitable in
concrete making, it is used to reduce the cost of
construction and also to reduce the disposal of waste
materials.
 The stone dust has been used as fine aggregate and

steel slag has been used as partially replaced


conventional coarse aggregate in concrete.
 In this study, the physical property of stone dust and

steel slag was investigated.


 The different percentages of stone dust and steel slag
contents(100 % of stone dust replacement for sand and
10%,20%,30%,40% and 50% of steel slag replacement
for coarse aggregate) are introduced to the concrete
mixtures.

 The compressive strength was obtained and the


strength of control concrete and concrete with stone
dust and steel slag was compared.
OBJECTIVES
 Most of the volume of concrete is aggregates. Replacing all or
some portion of natural aggregates with steel slag would lead
to considerable environmental benefits.

 To reduce usage of sand in concrete.

 To study the mechanical strength of concrete.

 To reduce the environmental degradation and the cost of


disposal of the waste, thereby utilizing it effectively in
concrete.
NEED FOR REPLACEMENT
 The demand of sand is high

 Transportation cost is high

 Environmental is highly polluted by disposal


of stone dust and steel slag.

 The area occupied by the wastage land is


more.
LITERATURE REVIEW

STRENGTH APPRAISAL OF ARTIFICIAL SAND


AS FINE
AGGREGATE IN SFRC
Mahendra R. Chitlange1 and Prakash S. Pajgade2
1Department of Applied Mechanics, Government

Polytechnic, Aurangabad. Maharashtra, India


2Department of Civil Engineering, Prof. Ram

Meghe Institute of Technology and Research,


Badnera, Amravati, India
E-Mail: [email protected]
ECO-FRIENDLY CONCRETE USING BY-PRODUCTS
OF STEEL INDUSTRY
Singh, S.P.1 and Murmu, M.2
1 Professor, Department of Civil Engineering,
National Institute of Technology, Rourkela-
769008, Orissa, India,
[email protected].
2Doctoral Student, Department of Civil Engineering,
National Institute of Technology, Rourkela-
769008, Orissa
India, [email protected]
Investigations on stone dust and ceramic
scrap as aggregate replacement in
concrete
Veera Reddy.M
Professor, Civil Engineering Department,
Kakatiya Institute of Technology and
Science Warangal –506 015, Andhra Pradesh.
[email protected]
Use of stone powder in concrete and mortar as an
alternative of sand
H. M. A. Mahzuz1*, A. A. M. Ahmed2 and M. A.
Yusuf3
1Department of Civil and Environmental Engineering,
Shahjalal University of science and Technology,
Bangladesh.
2Department of Civil Engineering, Leading University,
Sylhet, Bangladesh.
3Civil Engineering Department, University of Information
Technology and sciences, Chittagong, Bangladesh.
Accepted 6 December, 2010
PHYSICAL PROPERTIES
PHYSICAL PROPERTIES OF SAND

PHYSIAL PROPERTIES SAND

SPECIFIC GRAVITY 2.68

FINENESS MODULUS 3.7

FREE SURFACE MOISTURE 0.1%

WATER ABSORPTION 1.0%


PHYSICAL PROPERTIES OF
STONE DUST
PHYSICAL PROPERTIES STONE DUST

SPECIFIC GRAVITY 2.55

FINENESS MODULUS 2.01

FREE SURFACE MOISTURE 0.6%

WATER ABSORBTION 0.9%


COMPARING PHYSICAL
PROPERTIES
PHYSIAL SAND STONE DUST
PROPERTIES

SPECIFIC GRAVITY 2.68 2.55

FINENESS MODULUS 3.7 2.01

FREE SURFACE 0.1% 0.6%


MOISTURE

WATER ABSORPTION 1.0% 0.9%


TESTS ON COARSE AGGREGATE
TESTS COARSE AGGREGATE
IMPACT VALUE 7.53%
CRUSHING STRENGTH 24.72%
ABRATION VALUE 3.58%
TESTS ON STEEL SLAG
TESTS STEEL SLAG
FINENESS MODULUS 4.95
BULK DENSITY (LOOSE STATE) 1423 Kg/mᶟ
BULK DENSITY (DENSE STATE) 1530 Kg/mᶟ
ATTRITION VALUE 1.03%
ABRATION VALUE 8.6%
CRUSHING STRENGTH 42.87%
IMPACT VALUE 14.3%
CHEMICAL COMPOSITION OF
STEEL SLAG
CHEMICAL COMPOSITION In %
Fe(iron) 18
Cao(Calcium oxide) 34
Sio (Silicon monoxide) 15
Mgo(Magnesium oxide) 2
Al2O3(Aluminium tri oxide) 4
P2O5 5
MnO(Manganese oxide) 4
MIX DESIGN
 Grade Designation :M25
 Type of cement :OPC 43 grade

 Maximum nominal size :20mm


 Water cement ratio : 0.45

 Workability : 100mm

 Exposure condition : Moderate

 Specific gravity of coarse

aggregate : 2.65
 Specific gravity of fine

aggregate : 2.61
 A) Target strength of mix
Fck’ = fck + 1.65S
= 25 + 1.65x5
= 31.6 N/mm².
 B) Selection of water content

Adopt water cement ratio = 0.45


Maximum water content = 186kg
Estimated water cement for
100mm slump = 186 + (6/100) x 186
= 196 kg
 C) Cement content
Water content ratio = 0.45
Cement content = 197/0.45
= 437.37 kg/mᶟ
Volume of coarse aggregate = 0.64
Volume of fine aggregate = 1-0.64
= 0.36
 D) Mix calculation
volume of cement = Mass of cement/
specific gravity of cement x
(1/1000)
= 437.37/3.15x(1/1000)
= 0.138mᶟ
Volume of water = Mass of water/
specific gravity of water x
(1/1000)
= 197/1x(1/1000)
= 0.197mᶟ
Volume of all aggregate = 1-(0.138 + 0.197)
= 0.665mᶟ
Mass of aggregate = 0.665x0.64x2.65x1000
= 1127.84kg/mᶟ
Mass of fine aggregate = 0.665 x 0.34 x 2.61 x 1000
= 590.12kg/mᶟ
Cement = 437.37kg/mᶟ
Water = 197kg/mᶟ
coarse aggregate = 1128kg/mᶟ
Fine aggregate =590kg/mᶟ
MIX PROPORTION

WATER CEMENT FINE COARSE


AGGREGATE AGGREGATE

197 kg/mᶟ 437.37 kg/mᶟ 590.12 kg/mᶟ 1127.84


MIX RATIO
MATERIALS WATER CEMENT FINE COARSE
AGGREGATE AGGREGATE

PROPORTION 0.45 1 1.34 2


BY WEIGHT
THANK YOU

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