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WELCOME TO CONCEPT PROCESS
EQUIPMENTS
http://www.conceptprocess.com/ Agitated Thin film evaporator (ATFE) The Agitated Thin film evaporator (ATFE) consists of two major assemblies – jacketed shell and a rotor assembly which rotates at high speed inside the shell. The feed enters evaporator at top, tangential to shell and gets distributed along the shell by the distributor. The rotor blades spread the feed evenly on the heated surface into a thin film and further agitate the film. Heating medium passing through the jacket evaporates the volatile component in feed. The vapor generated flow counter currently to feed and gets cleared in entrainment separator before leaving through vapor nozzle. The concentrate product comes out at bottom.
http://www.conceptprocess.com/ Short Path Distillation Unit Operating principle of Short path distillation unit (SPDU) is similar to thin film evaporator except internal condenser. Here internal condenser is installed inside rotor cage assembly. The feed enters the unit at top and get distributed into a thin film on the inside surface of shell. Heating medium passing through the jacket evaporates volatile component in feed. The vapour generated flow across the rotor and condense on internal condenser. This short path of vapour eliminate pressure drop. Hence evaporation can be done at high vacuum as 0.001 mbar(a). The distilled product and balance bottoms are taken out through separate outlets.
http://www.conceptprocess.com/ Falling Film Evaporator
A Falling Film Evaporator (FFE) is a
combination of vertical shell and tube heat exchanger and vapour- liquid separator mounted at bottom. The feed is given at top of shell & tube type heat exchanger having distributor. The liquid falling on distributor get distributed in such a way that it flow down as a thin film on inside surface of the tube. Heat is given on shell side by heating medium. As the feed receives the heat, vapour generated moves at centre of tube co-currently with liquid. The drag of vapour increases the turbulence and improves heat transfer performance. The mixture of liquid and vapour gets separated in vapour-liquid separator at bottom.
http://www.conceptprocess.com/ Liquid – Liquid Extractor Liquid – Liquid Extractor (LLE) is having shell with eccentric agitator giving a series of mixers and settlers. It is a mass transfer equipment where desirable component from liquid feed is get extracted in immiscible solvent which has greater affinity towards desirable component in feed. After extraction we get, solvent with desirable component as extract and feed with very little of desired component as affiant. Continuous and dispersed phase is decided based on properties of two phases. Features Continuous operation as compared to batch operation in kettle. Reduction in solvent consumption, power and space as compared to batch operation. Consistent results. High Extraction Efficiency.
http://www.conceptprocess.com/ Zero liquid discharge / Multiple Effect Evaporator
The Multiple Effect Evaporator (MEE) / Zero Liquid Discharge (ZLD) is an apparatus for efficiently using the heat from steam to evaporate water. In a multiple-effect evaporator, water is boiled in a sequence of vessels, each held at a lower pressure than the last. Because the boiling temperature of water decreases as pressure decreases, the vapour boiled off in one vessel can be used to heat the next, and only the first vessel (at the highest pressure) requires an external source of heat. While in theory, evaporators may be built with an arbitrarily large number of stages, evaporators with more than four stages are rarely practical except in systems where the liquor is the desired product such as in chemical recovery systems where up to seven effects are used. http://www.conceptprocess.com/ Lab & Pilot Model We are Lab Equipment Manufacturer, cold trap, feeding arrangement & glass receivers for distillate & concentrate.
Features of Lab SPDU Set up
Having the area of 0.02 m2 Suitable for feed rate of 1-2 lit/hr Heating by thermal fluid or steam up to 300 °C Achievable pressure down to 0.001 mbar Very low residence time Required distillation achieved in single pass Suitable heat sensitive product
http://www.conceptprocess.com/ Thank you
