Lecture Notes 3
Lecture Notes 3
1
Maintenance policies
Maintenance Policies
(1) (5)
Failure-Based Total-Based
Reactive (ReM): Global (GM):
(3)
- RTF - Optimization Approach
Condition-Based
- CM
Predictive (PdM):
- BD (2) - TPM
- Oil analysis
:: Time-Based ::
- Vibration analysis
Preventive (PM): - Temperature analysis (4)
- Calendar: - Pressure analysis Risk-Based
Weekly - Wear analysis Proactive (PaM):
Monthly - Efficiency analysis - RCFA
:: :: - FMEA \ FMECA
- Running: - HAZOP
1000 R.H. - RCM \ RCM2
1000 K.M. - RBI :: ????
::
Classification of maintenance policies.
[Venkatesh 2003, Waeyenberg and
ME091301 PintelonManagement
Maintenance 2004, and Gomaa et al. 2005] 2
Preventive & Predictive Maintenance
Maintenance
Policies
Preventive Corrective
Maintenance Maintenance
Off-line
Essential Care Monitoring
On-line
Monitoring
ME091301 Maintenance Management 3
Definition
Essential Care adalah kompilasi dari proses yang
akan mencegah terjadinya kegagalan.
Lubrication, alignment, balancing, cleaning, and
operating procedures, adjustments and installation
procedures. Essential Care dapat mencegah kegagalan
(memperpanjang umur peralatan).
Fixed Time Maintenance Peralatan diganti
secara berkala pada interval waktu yang tetap.
Pemeliharaan tepat waktu dapat mencegah
terjadinya kegagalan (tanpa memperpanjang
umur)
Traditional Concept
Constant failure
CM Cost
Best level
PM level Reliability
Q: Bagaimana
Mengidentifikasi PM?
where:
Bn = perkiraan jumlah kerusakan untuk masing-
masing kebijakan PM
pn = Peluang terjadinya gangguan setiap
periode n
N = jumlah mesin dalam kelompok
B1 = 4(0.2) = 0.800
B2 = 4(0.2 + 0.3) + 0.8(0.2) = 2.160
B3 = 4(0.2 + 0.3 + 0.5) + 2.16(0.2) + 0.8(0.3) = 4.672