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    24C-Pactical Macro Inspection 2006

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    Niranjan khatua
    Macro Inspection

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    © All Rights Reserved
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    24C-Pactical Macro Inspection 2006

    Uploaded by

    Niranjan khatua
    445 views33 pages
    Macro Inspection

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    © © All Rights Reserved

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    PPT, PDF, TXT or read online from Scribd

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    Macro Inspection

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    445 views33 pages

    24C-Pactical Macro Inspection 2006

    Uploaded by

    Niranjan khatua
    Macro Inspection

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 33

    CSWIP 3.

    1 Welding Inspection

    Practical Macro Inspection

    TWI Training & Examination


    Services
    Course Reference WIS 5
    Course notes section reference 23
    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro Inspection

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro Inspection Examination

    Remember in the CSWIP 3.1 Welding Inspectors


    examination your are required to conduct a visual
    examination of two macro samples

     Time allowed 45 minutes

     Code ISO 5817 Level stringent B

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro Inspection
    PLEASE READ CAREFULLY
    You have been provided with one or two macro samples and the report
    sheets you are required to complete the following

    1. Ensure that you record your name and the date on the report sheet

    2. Ensure that you sign the report sheet

    3. Visually inspect the specimens and report:


    The defects type
    The defects size, length, depth and height if applicable
    4. Comment on each defect e.g accept, reject or refer in accordance with
    ISO 5817 stringent B
    ALL LINE DRAWING & WRITING MUST BE COMPLETED IN INK
    ALL MEASUREMENT IN MM / PHOTOGRAPH AT 10X MAGNIFICATION.
    DIVDE ALL MEASUREMENTS BY 10 AND RECORD ON REPORT
    PROVIDED
    Copyright © 2006, TWI Ltd
    NO World
    LIQUIDCentre for Materials
    PAPER Joining Technology FLUID PERMITTED. CORRECTIONS
    OR CORRECTION
    Macro Report Example
    Check Macro photograph identification matches form supplied.
    All measurements in mm / Macro Photograph at X10 Magnification

    Macro Photograph at X10


    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro Report Example
    •These Macros have been mastered from the
    5 Photographs
    •All line drawings & writing must be in ink.
    •Record defects as you see them
    2 1 •Interpretation difficulties have been recorded.
    •Comment only if a definite uncertainty exists:
    i.e Slag/Gas in some cases.
    4 3

    DEFECT SIZE ACCEPT/REJECT COMMENTS:


    1 Lack of sidewall fusion + Slag 3 x 4 mm Reject
    2 Lack of sidewall fusion 3 mm Reject *Materials defect
    3 Slag inclusion 1.5 mm Accept
    4 Cap undercut 0.5 mm Accept acceptance
    5 Plate lamination 5.2 mm Refer*
    dependent on
    6
    7 application.
    8
    10 Seek advice.
    11 Excess weld metal 4 mm Reject
    12 Excess root penetration None Accept

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Page 6
    ISO 5817 : 1992

    ISO 5817 (BS EN 225817)

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    ISO 5817 (BS EN 225817)
    Maximum pore diameter 3mm or
    pore diameter shall be less than or equal to 0.3
    X plate thickness

    Acceptance levels B,C,D


    For the CSWIP 3.1 exam
    stringent B

    World
    Copyrigt © 2006 Centre for Materials Joining Technology
    TWI Ltd Copyright © 2006, TWI Ltd
    ISO 5817 Exercise
    • Using ISO 5817 determine the acceptability of the defects listed.
    Under the column headed specimen thickness, insert A,R and X
    • Use the acceptance category stringent B when making your
    assessment assume specimens to be plate butt welds
    Specimen Thickness(mm)

    Defect Dimensions 8 15 30 60
    Overlap H = 1.5 R R R R
    A = Accept Incomplete penetration L = 2.0 R R R R
    Lack of sidewall fusion L = 2.0 R R R R
    Gas pore D = 2.5 R A A A
    R = Reject Slag inclusion 1.0 x 2.0 A A A A
    Elongated cavity 0.5 x 1.5 A A A A
    Linear misalignment H = 1.8 R R A A
    X = Refer Cap undercut D = 0.4 A A A A
    Crack L = 1.5 R R R R
    Spatter D = 1.8 X X X X
    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    50m
    m

    3mm

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    1.5mm

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    What is going on here?

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Macro defects

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    MACRO

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    MACRO
    NOTE: PHOTOGRAPH IS AT X10 MAGNIFICATION
    MATERIAL: LOW CARBON STEEL WELDING PROCESS: [MAG/GMAW]

    1
    9
    8 2
    7 3
    6 5 4
    # DEFECT SIZE ACCEPT/REJECT
    1 POOR TOE BLEND
    2 OVERLAP + 2 SMALL PORES
    3 LAMINATIONS/INCLUSIONS
    4 LACK OF SIDE WALL FUSION
    5 AS ABOVE +PORES Assess
    6 OVERLAP To
    7 LACK OF INTERRUN FUSION Specification
    8 GAS PORE/PIPE
    9 LACK OF SIDE WALL FUSION +
    10 SILICA
    ANGULAR MISALIGNMENT
    11 EXCESS WELD METAL
    12 EXCESS PENETRATION

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd
    Any Questions

    World Centre for Materials Joining Technology Copyright © 2006, TWI Ltd

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