PROSES MANUFAKTUR

Kontrak Perkuliahan
Introduction

Denny Nurkertamanda, ST. MT.

Laboratorium Sistem Produksi
Program Studi Teknik Industri
Fakultas Teknik Universitas Diponegoro
KONTRAK PERKULIAHAN
 Mata kuliah Proses Manufaktur (2 SKS)
 Not Included Praktikum Proses Manufaktur

Prasyarat:
1. Menggambar Teknik/Mesin
2. Material Teknik
3. Design & Pengembangan Produk
4. PP1 & PP 2
KONTRAK PERKULIAHAN
 Sistem Perkuliahan
- Perkuliahan : 13 pertemuan
- Mid test : 1 (minggu ke-7)
- Ujian akhir : 1 (minggu ke-15)

 Penilaian
- Tugas : 20 % (Harus lengkap)
- Quiz : ? % (Harus lengkap)
- Mid test : ?%
- Ujian akhir : ?%
 KONTRAK PERKULIAHAN
 Literatur
1. Groover, Mikell P, Fundamental of Modern
Manfucturing, John Wiley & Son
2. Tlusty, George, Manufacturing Processes and
Equipment, Prentice Hall.
3. Rochim, Taufiq, Proses Pemesinan, Penerbit ITB.
4. Kalpakjian, Serope., Schmid, Steven R., Manufacturing
Engineering and Technology, Prentice Hall.
5. Kibbe, Richard R, dkk, Machine Tool Practice, Prentice
Hall.
INTRODUCTION

 Quiz (10 menit)

Reguler Ekstensi
INTRODUCTION
 Pengertian Manufaktur
Kata manufaktur berasal dari kata Latin, yaitu:
manus (hand) & factus (make)
Manufacture (made by hand)

Pengertian Modern:
Manufacturing involves making products from raw
materials by means of various processes, machinery,
and operations, though a well-organized plan for
each activity required.
INTRODUCTION
 Pengertian secara Teknikal
INTRODUCTION
 Pengertian secara Ekonomi
INTRODUCTION
 Manufacturing Industries
A - Discrete Product
- Continuous Product

B - Primary Industries
- Secondary Industries
- Tertiary Industries
 INTRODUCTION
 Resources and activities in manufacturing:

1. Product design 7. Production control

2. Machinery and tooling 8. Support services
3. Process planning 9. Marketing
4. Materials 10. Sales
5. Puchasing 11. Shipping
6. Manfuacturing 12. Customers servies
 INTRODUCTION
 Manufacturing activities must be responsive to:
1. Design requirements, product specifications, and
standards.
2. Environmentally friendly and economical.
3. Quality product
4. Flexible.
5. Materials, productions methods, and computer
integration.
6. Large system.
7. Quality and productivity
INTRODUCTION

 The Design
Process and
Concurrent
Engineering
 INTRODUCTION

 The Design
Process and
Concurrent
Engineering
 INTRODUCTION
 Production Quantity and Product Variety

Low : 1 ~ 100 unit/year

Product variety

Low
Medium : 100 ~ 10000 unit/year
Medium High: more than 10000 unit/year
High

102 104 106

Production quantity
INTRODUCTION
 Material in Manufacturing

Metals Metals – polymers

Metals – ceramic Composites
composites

Ceramics Polymers

Ceramic-polymers
composites
INTRODUCTION
 Manufacturing Processes

A processing operations transforms a work material

from one state of completion to a more advanced
state that is closer to the final desired product.
Outline of the
material-removal processes
Classification
of material
removal
processes
 Introduction
Cutting
Processes
Machining Principles and
Operations

 Turning
 Work rotates, tool moves for feed
 Lathe and vertical boring machine
Machining Principles and
Operations

 Milling (horizontal)
 Cutter rotates and cuts on periphery; work feeds
into cutter and can be moved in three axes
 Horizontal milling center
Machining Principles and
Operations

 Face milling
 Cutter rotates to cut on its end and periphery on
vertical workpiece
 Horizontal mill, profile mill, and machining center
Machining Principles and
Operations

 Vertical (end) milling

 Cutter rotates to cut on its end and periphery,
work moves on three axes for feed or position;
spindle also moves up or down
 Vertical milling machine, die sinker, machining
center
Machining Principles and
Operations

 Shaping
 Work is held stationary and tool reciprocates;
work can move in two axes; toolhead can be
moves up and down
 Horizontal and vertical shaper
Machining Principles and
Operations

 Planing
 Work reciprocates while tool is stationary; tool can
be moved up. Down, or crosswise; worktable
cannot moved up or down.
 Planer
Machining Principles and
Operations

 Horizontal sawing (cutoff)

 Work is held stationary while the saw cuts either
in one direction as in band sawing or it
reciprocates while being fed downward into the
work.
 Horizontal band saw, reciprocates cutoff saw
Machining Principles and
Operations

 Vertical band sawing (contour sawing)

 Endless band moves downward cutting a kerf in
the workpiece, which can be fed into the saw on
one plane at any direction
 Vertical band saw
Machining Principles and
Operations

 Broaching
 Workpiece is held stationary while a multitooth
cutter is moved across the surface; each tooth in
the cutter cuts progressively deeper.
 Vertical broaching machine, horizontal broaching
machine
Machining Principles and
Operations

 Horizontal spindle surface grinding

 The rotating grinding wheel can be moved up or
down to feed into the workpiece; the table, which
is made to reciprocate, holds the work and can
also be moved crossewise.
 Surface grinder, specialized industrial grinding
machines
Machining Principles and
Operations

 Vertical spindle surface grinding

 The rotating grinding wheel can be move up or
down to feed into the workpiece; the circular table
rotates.
 Blanchard-type surface grinders
Machining Principles and
Operations

 Cylindrical grinding
 The rotating grinding wheel contacts a turning
workpiece that can reciprocate from end to end;
the wheelhead can be moved into the or away
from it
 Cylindrical grinders, specialized industrial grinding
machine
Machining Principles and
Operations

 Centerless grinding
 Work is supported by a workrest between a large
grinding wheel and a smaller feed wheel.
 Centerless grinder
Machining Principles and
Operations

 Drilling and reaming

 Drill or reamer rotates while work is stationary
 Drill presses, vertical milling machines
Machining Principles and
Operations

 Drilling and reaming

 Work turns while drill or reaming is stationary
 Engine lathe, turret lathe, automatic screw
machines
Machining Principles and
Operations

 Boring
 Work rotates, tool moves for feed on internal
surfaces
 Engine lathe, horizontal and vertical turret lathe,
and vertical boring machine (on some horizontal
and vertical boring machines the tool rotates and
the work does not)
INTRODUCTION
 Shaping Processes
Starting material is a heated liquid or semiliquid that
cools and solidifies to from the part geometry
 INTRODUCTION
 Particulate processing
Starting material a powder, and the powders are
formed and heated into desired geometry
INTRODUCTION
 Deformation Processes
Starting material is a ductile solid (commonly metal)
that is deformed to shape the part.
INTRODUCTION
 Material Removal
Starting material is solid (ductile or brittle), from
which material is removed so that the resulting part
has desired geometry
INTRODUCTION
 Assembly Operation
1. Permanent Joining

Welding

Brazing or Soldering
INTRODUCTION
 Assembly Operation
2. Mechanical assembly
INTRODUCTION
 Production System
1. Production Facilities
Production facilities consist of the factory,
production equipment, and material handling
equipment.  plant layout

Equipment is usually organized into logical

grouping  manufacturing systems, such as an
automated production line, or a machine cell
consisting of an industrial robot and two
machine tools.
INTRODUCTION
 Type of Manufacturing
(base on product variety and production quantity)

A. Low-Quantity Production
- Job shop
- Fixed position layout
INTRODUCTION
- Process layout
INTRODUCTION
B. Medium-Quantity Production
- Batch Production
- Cellular Manufacturing
- Group Technology
INTRODUCTION
C. High Production
- Mass Production
- Quantity production
- Flow line production
- Product layout
 INTRODUCTION
Type Manufacturing Mapping
Job Shop

Variety Batch production

product Cellular Manufacturing

Mass production

Quantity product
INDUSTRI 4.0
Industri 4.0
INTRODUCTION
 Example
Home Work
1. Fundamental of cutting
2. Machining processes
3. Machine practise

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