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Enertech Systems Industries, Inc.: Group 4

The document provides an overview of Enertech Systems Industries Inc., including their mission to efficiently deliver goods and services through producing world-class boilers. It details the company's history and organizational structure, describes the various types of boilers and components they produce, and outlines the production flow from design to construction. The document serves as an introduction to Enertech Systems Industries Inc. and the boiler production process.

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Joseph David
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0% found this document useful (0 votes)
347 views51 pages

Enertech Systems Industries, Inc.: Group 4

The document provides an overview of Enertech Systems Industries Inc., including their mission to efficiently deliver goods and services through producing world-class boilers. It details the company's history and organizational structure, describes the various types of boilers and components they produce, and outlines the production flow from design to construction. The document serves as an introduction to Enertech Systems Industries Inc. and the boiler production process.

Uploaded by

Joseph David
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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ENERTECH

SYSTEMS
INDUSTRIES,
INC.
GROUP 4
1.
INTRODUCTION
MISSION AND
VISION

WE, THE BOILER
TECHNOLOGY PEOPLE OF
ENERTECH SYSTEMS
INDUSTRIES, INC. BELIEVE
IN THE EFFICIENT
DELIVERY OF GOODS AND
SERVICES FOR OUR
INDIVIDUAL GROWTH, OUR
FAMILY, COMMUNITY, AND
THE COUNTRY'S ECONOMY
4
▪ PRODUCTION OF WORLD-CLASS QUALITY
BOILERS
▪ GLOBAL EFFORT FOR A CLEANER
ENVIRONMENT
▪ INCREASING GROWTH IN THE
AGRICULTURAL SECTOR
▪ DISTRIBUTION OF COMPLEMENTING
INDUSTRIAL PRODUCTS
▪ MAXIMIZATION OF LOCAL RESOURCES
▪ CULTIVATING PRODUCTIVE WORK VALUES
5
OPERATION
COMPANY PROFILE
▪ IN 1978, ENGINEER GUILLERMO C. SIMEON, TOGETHER WITH A
GROUP OF TALENTED POOL OF FILIPINO ENGINEERS
ESTABLISHED THE ENERTECH SYSTEMS INDUSTRIES, INC.
▪ IT NOW EMPLOYS ABOUT 180 REGULARS, CONSISTING OF
ENGINEERS, ACCOUNTANTS, BUSINESS ADMINISTRATION
GRADUATES, OFFICE WORKERS, HIGHLY SKILLED TECHNICIANS,
WELDERS, AND BACKED-UP BY A POOL OF MORE THAN 500
PROJECT HIRED WORKERS
▪ IN 1989, THE COMPANY INTRODUCED THE ENERTECHCOMBI
BOILER DESIGN, WHICH IS A COMBINATION OF FIRE TUBE AND
WATER TUBE BOILER
▪ IN 1991, IT DEVELOPED AND BUILT 3-PASS WET BACK DESIGN
FOR OIL FIRED BOILER, A UNIQUE DESIGN THAT HIGHLIGHTS
HIGHER EFFICIENCY AT LOWER MAINTENANCE COST
▪ TODAY, ENERTECH SYSTEMS INCORPORATED CONTINUES TO
DEVELOP NEW AND HIGH TECHNOLOGY PRODUCTS
9
2.
ORGANIZATIONAL
CHART
THE ENGINEERING DEPT.

11
THE WAREHOUSE DEPT.
Jessie G. Yanos
Warehouse Supervisor

Field Documentation

Jun Ryan Quendangan Sahara Nieto


Warehouse 2 (Assistant) Receiving Clerk

Tony Sabado Venus Madriaga


Warehouse 3 Inventory Controller

Ryan Rivera
Warehouse Assistant
12
THE QUALITY ASSURANCE DEPT.
QUALITY ASSURANCE DEPARTMENT

Roberto L. Zuniga
Quality Assurance Department Manager

INSPECTION DOCUMENTATION

Paulo Gil Caparas Joan Roxas


Asst. Manager / Quality Control Supervisor Asst. Manager / Documentation Engineer Head

Paul Pinos-an Kaliboy Simbulan


QC Inspector Document Controller

Jhansi Joffre Cocal Jomarie Taotao


NDT Inspector Document Controller
13
3.
PRODUCT
DESCRIPTION AND
FUNCTION
BOILER
▪ ALSO CALLED STEAM GENERATOR,
APPARATUS DESIGNED TO CONVERT A
LIQUID TO VAPOUR
▪ MADE OF ALLOY STEEL TO WITHSTAND
HIGH PRESSURES AND EXTREMELY HIGH
TEMPERATURES
▪ CLASSED AS EITHER FIRE-TUBE OR
WATERTUBE TYPES

15
BIOMASS AND
COAL FIRED
BOILERS
KALDERA
INTEGRAL
▪ SIMPLE SHELL AND TUBE
BOILER
▪ CAPACITY RANGE OF 10 TO
400 BO HP UP TO 200 PSI
DESIGN PRESSURE WITH
EITHER MANUAL OR AUTOMATIC
FUEL FEED SYSTEM WITH
BRICKS INSULATING FURNACE
▪ CAPACITIES FROM 1.5 TO 10
TONS PER HOUR AND UP TO 20
BARS MAXIMUM ALLOWABLE
WORKING PRESSURE
17
ENERTECH COMBI
BOILER
▪ CAPACITIES FROM 1.5 TO 10
TONS PER HOUR AND UP TO 20
BARS MAX. ALLOWABLE
WORKING PRESSURE
▪ AIR-TIGHT WELDED MEMBRANE
WALL TUBE PANELS FOR THE
WATERWALLS TO PREVENT AIR
INTRUSION

18
GAS AND OIL
FIRED BOILERS
CLASSIC 3-PASS
WET BACK PACKAGE
FIRE TUBE BOILER
▪ CAPACITIES FROM 60 TO 1500
BO. HP (940 TO 23,500
KG/H)
▪ OPERATING PRESSURE OF UP
TO 270 PSIG (18.63 BARS)
▪ HIGH EFFICIENCY, ATTAINING
THERMAL EFFICIENCY OF UP
TO 93% AT MCR WHEN FIRING
HEAVY OIL (BASED ON LHV)
20
ANZEN 3-PASS WET-
BACK PACKAGED FIRE-
TUBE BOILER
▪ CAPACITIES OF FROM 60 TO
600 BO. HP (940 TO 9400
KG/HR)
▪ DESIGN PRESSURE 15 TO 300
PSIG (1.02 TO 20.4 BARS)
▪ CAN ATTAIN THERMAL
EFFICIENCIES OF UP TO 85%
AT MCR WHEN FIRING HEAVY
OIL (BASED ON NET
CALORIFIC VALUE OF FUEL)
21
OLDENBURG
BOILER
▪ CAPACITIES OF FROM 60 TO
1500 BO. HP (940 TO 23,500
KG/H)
▪ DESIGN PRESSURE 300 PSIG
(20.4 BARS)
▪ HIGHLY EFFICIENT ATTAINING
THERMAL EFFICIENCY OF UP
TO 90% AT MCR WHEN FIRING
HEAVY OIL (BASED ON LHV)

22
BORGY PORTABLE
HOT WATER BOILER
▪ CAPACITIES OF FROM 5 TO 30
BO. HP
▪ OPERATING PRESSURE UP TO 120
PSIG
▪ DIESEL-FIRED WITH FULLY
AUTOMATIC TEMPERATURE CONTROL
▪ IDEAL FOR SMALL CENTRALIZED
WATER HEATER SYSTEMS SUCH AS
IN SMALL HOTELS, MOTELS,
CONDOMINIUM, COMMISSARIES,
SAUNA BATHS, SPAS AND
RESTAURANTS
23
FORCED DRAFT
FAN
▪ IS A TYPE OF A FAN
SUPPLYING PRESSURIZED AIR
TO A SYSTEM
▪ IS USED TO FORCE AMBIENT
AIR INTO THE BOILER,
TYPICALLY THROUGH A
PREHEATER TO INCREASE
OVERALL BOILER EFFICIENCY

24
INDUCED DRAFT
FAN
▪ IS USED TO CREATE A VACUUM
OR NEGATIVE PRESSURE IN A
SYSTEM
▪ LOCATED BETWEEN DUST
COLLECTOR AND CHIMNEY

25
ECONOMIZER
▪ HEAT EXCHANGER
▪ ARE MECHANICAL DEVICES
INTENDED TO REDUCE ENERGY
CONSUMPTION & TO PERFORM
USEFUL FUNCTION SUCH AS
PREHEATING A FLUID
▪ USED TO ECONOMIZE THE
PROCESS OF ELECTRICAL
POWER GENERATION
▪ SAVING ON FUEL CONSUMPTION
AND ECONOMISING THE
PROCESS TO LARGE EXTENT
26
27
DEAERATOR
▪ A DEVICE THAT REMOVES OXYGEN AND
OTHER DISSOLVED GASES FROM WATER,
SUCH AS FEEDWATER FOR STEAM-
GENERATING BOILERS
▪ ARE DESIGNED TO REMOVE OXYGEN
DOWN TO LEVELS OF 7 PPB BY WEIGHT
(0.005 CM³/L) OR LESS, AS WELL AS
ESSENTIALLY ELIMINATING CARBON
DIOXIDE
▪ THE PURPOSE OF A DEAERATOR IS TO
REDUCE DISSOLVED GASES,
PARTICULARLY OXYGEN, TO A LOW
LEVEL AND IMPROVE A PLANT'S
THERMAL EFFICIENCY BY RAISING THE
WATER TEMPERATURE. IN ADDITION,
DEAERATORS PROVIDE FEEDWATER
STORAGE AND PROPER SUCTION
CONDITIONS FOR BOILER FEEDWATER
28 PUMPS
29
DUST COLLECTOR
▪ A SYSTEM USED TO ENHANCE THE
QUALITY OF AIR RELEASED FROM
INDUSTRIAL AND COMMERCIAL
PROCESSES BY COLLECTING DUST AND
OTHER IMPURITIES FROM AIR OR GAS
▪ CONSISTS OF A BLOWER, DUST
FILTER, A FILTER-CLEANING SYSTEM,
AND A DUST RECEPTACLE OR DUST
REMOVAL SYSTEM
▪ DUST COLLECTORS ARE USED IN MANY
PROCESSES TO EITHER RECOVER
VALUABLE GRANULAR SOLID OR POWDER
FROM PROCESS STREAMS, OR TO
REMOVE GRANULAR SOLID POLLUTANTS
FROM EXHAUST GASES PRIOR TO
VENTING TO THE ATMOSPHERE
30
31
MULTI-CYCLONE
DUST SEPARATOR
▪ MULTIPLE-CYCLONE SEPARATORS
REMOVE MORE DUST THAN SINGLE
CYCLONE SEPARATORS BECAUSE
THE INDIVIDUAL CYCLONES
▪ CYCLONE SEPARATORS ARE FOUND
IN ALL TYPES OF POWER AND
INDUSTRIAL APPLICATIONS,
INCLUDING PULP AND PAPER
PLANTS, CEMENT PLANTS, STEEL
MILLS, PETROLEUM COKE PLANTS,
METALLURGICAL PLANTS, SAW
MILLS AND OTHER KINDS OF
FACILITIES THAT PROCESS DUST
32
SMOKESTACK,
STACK or CHIMNEY
▪ A TALL VERTICAL PIPE OR
CHANNEL USED BY POWER
PLANTS TO EXHAUST COMBUSTION
GASES INTO THE AIR
▪ DISPERSES POLLUTANTS OVER A
WIDER AREA IN ORDER TO
MINIMIZE THEIR IMPACT – FLUE
GASES (HYDROCARBON
BASED FUELS SUCH
AS COAL, OIL OR NATURAL GAS)
▪ POLLUTANTS INCLUDE NITROGEN
OXIDES (NOX), SULFUR OXIDES
(SOX), CARBON DIOXIDE, CARBON
MONOXIDE AND PARTICULATE
33 MATTER
WATER SOFTENER
▪ WATER SOFTENING IS THE
REMOVAL OF CALCIUM,
MAGNESIUM, AND CERTAIN
OTHER METAL CATIONS IN
HARD WATER. THE RESULTING
SOFT WATER REQUIRES LESS
SOAP FOR THE SAME CLEANING
EFFORT, AS SOAP IS NOT
WASTED MOPPING UP CALCIUM
IONS. SOFT WATER ALSO
EXTENDS THE LIFETIME OF
PLUMBING BY REDUCING OR
ELIMINATING SCALE BUILD-UP
IN PIPES AND FITTINGS
34
4.
PRODUCTION FLOW
1.
OFFICE DESIGN - CAD
36
2.
DELIVERY OF BOILER
PLATE
37
3.
BOILER PLATE CUTTING
38
4.
WELD PREPARATION
39
5.
FORMING AND ROLLING
OF BOILER PLATE
40
6.
CNC MILLING OF TUBE
PLATES
41
7.
CHAMBER CONSTRUCTION
42
8.
SHELL CONSTRUCTION
43
9.
SWAGING
44
10.
FURNACE CONSTRUCTION
45
11.
BOILER CONSTRUCTION
46
12.
SUB ARC PIT
47
13.
LAGGING AND CLADDING
48
14.
FINAL FITTING AND
FINISHING
49
15.
OFFLOADING AND
POSITIONING OF BOILER
50
THANKS!
Any questions?

51

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