KWU GOVERNING SYSTEM

T BASICS OF GOVERNING SYSTEM

DRAWINGS ARE NOT AS PER
ACTUAL
THIS PRESENTATION HAS BEEN A
A PREPARED
JUST FOR UNDERSTANDING THE
SYSTEM
 HP TURBINE IP TURBINE LP TURBINE TG SET

MS

CRH HPSV IPSV

NRV GENERATOR
HPCV IPCV

HPCV
CRH IPCV
HPSV
NRV IPSV

MS

HRH
Condenser

BOILER
 Opening SV
GENERAL SCHEME Opening CV
Steam from Turbine Rolling
boiler
Synchronization
De-acceleration
Turbine/Unit Lock- Acceleration
Out Tripping Tripping

100MW
80MW
120MW
Steam to 120MW
80MW
3000rpm
3000RPM
2900 rpm
turbine 3000rpm
3100rpm
80MW
100MW
120MW

Generating
Turbine Station Load
Consumer
Generator Speed

3150 3100 3000 2900 2850 1500 180

 Different oils, their colour codes, sources and purpose in
KWU Governing System LEGENDS
S.No Name of Oil Source & pressure Purpose Colour Code

1. Control Oil MOP/AOP ( 7-8.5 Kg/cm2) To establish Trip Oil, Aux Trip Oil, Trip Oil,
Start-up Oil, Aux Start-up Oil, Aux
Secondary Oil, Secondary Oil, Primary Oil,
Etc
2. Main Trip Valve (4.8-6 Kg/cm2) To reset , Open & Trip stop valve
Trip Oil
3. Main Trip Valve (4.8-6 Kg/cm2) To trip Hydraulic Trip Device
Aux Trip Oil
4. Starting Device ( 5.5 Kg/cm2) To assist Resetting & Opening Stop Valves
Start-up Oil
5. Starting Device ( 5.5 Kg/cm2) To Reset Main Trip Valve & Hydraulic Trip
Aux Start-up Oil Device

6. Speeder Gear ( 2.3-4.8 Kg/cm2) Input Signal to Hydraulic Converter

Aux Secondary Oil
7. Hyd/Electro-Hyd Converter ( 0-6 Kg/cm2) To govern HP/IP Control Valve opening
Secondary Oil
(HP/IP)
8. Primary Oil Pump ( 0-2.3 Kg/cm2) Feedback speed signal for HG
Primary Oil
9. Over Speed Test Device ( 2.0 Kg/cm2) To test Over Speed Test Device
Test Oil
10.
Drains
 CONTROL OIL OIL TAKEN FROM AOP/MOP DISCHARGE HEADER FOR
THE GOVERNING SYSTEM
 TRIP/AUX TRIP OILTHESE TWO OIL CIRCUITS ARE ESTABLISHED
THROUGH MAIN TRIP VALVES UNDER RESET CONDITION.
 START-UP/AUX START-UP OIL THESE TWO OIL CIRCUITS ARE
ESTABLISHED TO ITS PEAK PRESSURE THROUGH STARTING DEVICE AT
0% POSITION AND PRESSURE STARTS REDUCING WHEN POSITION OF THE
STARTING DEVICE IS RAISED.
 AUX SECONDARY OIL THIS OIL CIRCUIT IS NOTHING BUT OUTPUT OF
HYDRAULIC GOVERNOR AND INPUT TO HYDRAULIC CONVERTER.
 SECONDARY OIL OUTPUT OF HYDRAULIC/ELECTRO-HYDRAULIC
CONVERTER.
 TEST OILTHIS OIL CIRCUIT IS ESTABLISHED TO TEST OVER SPEED TRIP
DEVICE WHEN TURBINE IS RUNNING AT RATED SPEED.
 REMOTE TRIP SOLENOID VALVESTHESE ARE TWO IN Nos. AND WHEN ANY TURBINE
TRIP GETS INITIATED, THE SOLENOIDS GETS ENERGISED AND CONTROL OIL GETS
DRAINED THROUGH THE VALVES AND TRIPS THE MTV.
 MAIN TRIP VALVESTHESE ARE TWO IN Nos. AND CALLED THE MAIN TRIP GEAR. ALL
THE TURBINE TRIPPINGS TAKE PLACE THROUGH THIS DEVICE. UNDER NON-TRIP
CONDITION ESTABLISHES TRIP & AUX TRIP OIL AND USED FOR RESETTING/OPENING
THE STOP VALVES AND PRODUCING HP/IP SECONDARY OIL.
 STARTING DEVICE AS THE NAME OF THIS DEVICE SUGGESTS, THIS DEVICE IS USED
FOR RESETTING AND OPENING THE STOP VALVES AND , MAIN TRIP VALVES &
HYDRAULIC TRIP DEVICES. THIS DEVICE EITHER BE OPERATED MANUALLY BY HAND
WHEEL OR FROM REMOTE (MCR) THROUGH MOTORISED ACTUATOR.
 SPEEDER GEAR THIS DEVICE IN COMBINATION WITH STARTING DEVICE FORMS
HYDRAULIC GOVERNOR AND PROVIDES INPUT HYDRALIC SIGNAL TO HYDRAULIC
CONVERTER. THIS DEVICE EITHER BE OPERATED MANUALLY BY HAND WHEEL OR
FROM REMOTE (MCR) THROUGH MOTORISED ACTUATOR.
 HYDRAULIC/ELECTRO-HYDRAULIC CONVERTERAMPLIFIES&CONVERTS HYDRAULIC
/ELECTRICAL SIGNALS TO HYDRAULIC SIGNALS ( HP/IP SECONDARY OIL) FOR THE
OPERATION OF HP/IP CONTROL VALVE.
 HYDRAULIC TRIP DEVICESTHESE DEVICES PROVIDE MANDATORY PROTECTIONS OF
THE TURBINE BY DRAINING AUX TRIP OIL. THESE DEVICES ARE RESET BY AUX START-
UP OIL.
 TEST V/V STOP V/V
SERVO MOTOR
BLOCK DIAGRAM OF
GOVERNING SYSTEM
Main Trip
Remote Trip Valves
Filtered Solenoid STOP &
Control Oil Valves CONTROL
VALVE

AOP CONTROL
VALVE

Trip Oil
Filter
SERVO
MOTOR

MOP Secondary Oil

AOP Discharge

Aux Trip
header
Aux Start-up Oil

Oil

Electro-Hyd
Converter

Converter
Hyd
Start-up Oil

Starting
Device

Filtered Controlled Oil

Hyd. Trip Device

 RAISING STARTING DEVICE POSITION TO DE-PRESSURISE
BRINGING
START-UP &THE
AUXSTARTING
STATR-UPDEVICE TO “0”STOP
OIL TO OPEN POSITION TOAND
VALVES BUILD
START-UP &PRODUCING
AUX STATR-UP
AUXOIL TO RESET STOP&
SECONDARY OIL MAIN TRIP
VALVES AND HYD. TRIP DEVICE
Hand Wheel

Motor
STARTING DEVICE
Drain
Aux Start-up Oil (0
(5.5
Kg/cm2)
Kg/cm2)
TO MTV & HTD V/V

CONTROL OIL FROM AOP/MOP

TO TEST V/V OF STOP V/V

Drain Start-up Oil (0
(5.5
Kg/cm2)
Kg/cm2)

75 100
50
Starting
25 Device
In %
STARTING
0 DEVICE
Position at MCR
RESETTING OF MTV FOR MAIN TRIP VALVE
TRIPPING OF MTV
ESTABLISHING FOR
TRIP/AUX
KILLING
TRIPTRIP
OIL OIL

DRAIN

TRIP OIL TO RESET/OPEN STOP VALVE & CONTROL OIL FROM

FOLLOW-UP VALVES ETC TO PRODUCE AOP/MOP(6-8.5 Kg/cm2)
SECONDARY
SECONDARYOIL (4.8-6.0
OIL (0 Kg/cm2)
Kg/cm2)

AUX TRIP OIL TO HYDRAULIC

TRIP
TRIP
DEVICES
DEVICES(4.8-6.0
(0 Kg/cm2)
Kg/cm2)

AUX START-UP OIL FROM STARTING

DEVICE (“0” POSITION)
 RESETTING OF MTV

A
REMOTE TRIP SOLENOID O
OPERATED VALVES P
CONTROL OIL D
FROM AOP/MOP i
TRIP OIL TO HOLD STOP s
V/V’S & AND TO PRODUCE h
SECONDARY OIL Filter a
DRAIN
r
g
e
h AOP/
e MOP
a
d
e
AUX START-UP r
OIL TO RESET
MTV & HTD
AUX TRIP OIL TO HYDRAULIC
TRIPING DEVICES
 TRIPPING OF MTV THROUGH RTSV
TRIPPING THROUGH
(ELECTRICAL)
RTSV

REMOTE TRIP SOLENOID

OPERATED VALVES
CONTROL OIL
FROM AOP/MOP
TRIP OIL TO HOLD STOP
V/V’S & AND TO PRODUCE
SECONDARY OIL Filter
DRAIN

AUX START-UP
OIL TO RESET AUX TRIP OIL TO HYDRAULIC
MTV TRIPING DEVICES
 TRIPPING OF MTV THROUGH TRIPPING THROUGH HYD
HYDRAULIC TRIP DEVICE TRIPDEVICE
(MECHANICAL)

REMOTE TRIP SOLENOID

OPERATED VALVES CONTROL OIL
FROM AOP/MOP
TRIP OIL TO HOLD STOP
V/V’S & AND TO PRODUCE
SECONDARY OIL Filter
DRAIN

AUX START-UP OIL TO RESET

HYD TRIP DEVICES

AUX TRIP OIL TO HYDRAULIC

AUX START-UP TRIPING DEVICES
OIL TO RESET
MTV

HYDRAULIC
TRIP DEVICE
AUX TRIP OIL TO THE
HYDRAULIC TRIPING
DEVICES
 RESETTING OF RTSV, HYD. TRIP RESETTING OF RTSV, HYD. TRIP DEVICES &
DEVICES & MTV THROUGH MTV THROUGH

REMOTE TRIP SOLENOID

OPERATED VALVES
CONTROL OIL
FROM AOP/MOP
TRIP OIL TO HOLD STOP
V/V’S & AND TO PRODUCE
SECONDARY OIL Filter
DRAIN

AUX START-UP AUX START-UP OIL TO

OIL TO RESET RESET HYDRAULIC
MTV TRIP DEVICES

HYDRAULIC
TRIP DEVICE

AUX TRIP OIL TO THE

HYDRAULIC TRIPING
DEVICES
 STOP V/V OPERATION

START-UP OIL TO TEST V/V TEST

VALVE

TRIP OIL TO STOP V/V

MTV
RTSV’S

DRAIN Filter
AUX START-UP
OIL TO MTV

AUX START-UP OIL TO STOP VALVE

S/D HYD TRIP DEVICE SERVO-
MOTOR

HYD TRIP
DEVICE

AUX TRIP OIL TO HYD

TRIP DEVICE
OPENING OF STOP VALVES BY RAISING
RESETTING OF RTSV(DE-ENERGIZING) &
STARTING DEVICE
HYD. TRIP DEVICES & MTV THROUGH
DRAIN
STARTING DEVICE AT “0” POSITION STOP VALVE
 STOP VALVE SERVO-MOTOR
RESETTING/OPENING/TRIPPING TRIP OIL ABOVE PISTON
OF STOP VALVE
CYLINDER
SPRING
Drain PISTON
SPRING DISC
TRIP OIL BELOW PISTON DISC
PISTON DISC

TRIPPING
RESETTING OPENING
TURBINE OVERSPEED
TRIP DEVICE

AUX START-UP OIL

TO RESET
AUX TRIP OIL

FLY BOTL

Drain

Aux Trip Oil

TURBINE OVERSPEED TRIP DEVICE

 THRUST BEARING
TRIP DEVICE
AUX TRIP OIL
AUX START-UP OIL
TO RESET

TURBINE
SHAFT

RESETTING OFThrust
TRIPPING OF ThrustBearing
Bearing Drain
TEST OIL TRIP DEVICE
 Resetting Of Low
Low Vacuum Trip
Vacuum Trip Device
Device
Tripping Of Low
Vacuum Trip Device

Vacuum

Atmosphere

Drain

Control Oil
Aux Trip Oil

Drain

LOW VACUUM TRIP DEVICE

 Aux Follow-up HYDRAULIC
Piston GOVERNOR
Starting Device Speeder Gear
Aux Secondary Oil To
Hyd. Governor

75 100
50
Speeder
Trip Oil 25 Gear
From MTV In %
0

75 100
Aux Follow-up Valve
50
Starting
Control Device
25
Oil In %
Primary Oil 0
(0-2.3Kg/cm2) Primary Oil
Link
Starting Device Speeder Gear Pump
 Aux Follow-up
Starting Device Piston
Aux Secondary Oil To Hyd.
Speeder Gear
Governor

Start-up oil

75 100
50
Starting
Control oil 25 Device
In %
0

Aux Start-up oil

75 100
50
Primary Oil Starting
Primary Oil 25 Device
LINK Pump In %
0

Trip oil From MTV

 HP Sec. Oil

Follow - up valves
HG & EHG IP Sec. Oil

Aux Sec Oil

from S/G Hydraulic Converter

Amplifier
Piston
Trim
Control Oil Device

HP Sec. Oil

Electro-Hydraulic Converter Trip Oil

From MTV Follow - up valves

0-10V Supply IP Sec. Oil

from ATRS
Amplifier
Piston
Control Oil

Trim
Device

Trip Oil
HG/EHG
From MTV
 INPUT
HYD MINM SELECTION

GOVERNER OUTPUT GOVERNER OUTPUT

“100%” DRAIN 0% “0%” DRAIN 100%
OPEN OR 100% ORIFICE OPEN OR 0% CLOSE
CLOSE

HYDRAULIC
MINIMUM SELECTION

ELECTRO-HYD HYDRAULIC
GOVERNOR GOVERNOR

DRAIN-1 DRAIN-2
OUTPUT
 CONTROL V/V
SERVO-MOTOR
What happens when Pilot Valve of HPCV
What happens
secondary when
oil pressure
secondary oil pressure
decreases
decreases very fast?rises
slowly ? ?

Drain ‘d’ Spring side

Control
Oil
‘e’ Valve side

Drain
‘e’ Valve side

Drain

Secondary
Oil
 THANKS GIVING

THANKS FOR LISTENING TO AND

SPARING YOUR
ENDVALUABLE
OF SHOW TIME
FOR THIS PRESENTATION

Navigators