Supply Chain Management

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SUPPLY CHAIN

MANAGEMENT
BROAD OUTLINE
• Be on time… 10 minutes from start.
• Quizzes….(5-10%)
• Assignments…(15-20%)
• Grand Quizzes…(10-15%)
• Mid-Term…(25-30%)
• End-Term….(35-40%)
Basics of Supply Chain
Management
MUHAMMAD UMER

3
Definitions

4
What Is the Supply Chain?
• Also referred to as the logistics network
• Suppliers, manufacturers, warehouses,
distribution centers and retail outlets – “facilities”
Suppliers Manufacturers Warehouses & Customers
Distribution Centers

and the

• Raw materials
• Work-in-process (WIP) inventory Transportation Transportation
Costs

• Finished products Material Costs Costs Transportation


Manufacturing Costs Inventory Costs
Costs

that flow between the facilities


The Supply Chain
Suppliers Manufacturers Warehouses & Customers
Distribution Centers

Transportation Transportation
Costs Costs
Material Costs Transportation
Manufacturing Costs Inventory Costs Costs
The Supply Chain – Another View

Plan Source Make Deliver Buy

Suppliers Manufacturers Warehouses & Customers


Distribution Centers

Transportation Transportation
Material Costs Costs Costs Transportation
Manufacturing Costs Inventory Costs Costs
What Is Supply Chain Management
(SCM)?
Plan Source Make Deliver Buy

• A set of approaches used to efficiently integrate


– Suppliers
– Manufacturers
– Warehouses
– Distribution centers
• So that the product is produced and distributed
– In the right quantities
– To the right locations
– And at the right time
• System-wide costs are minimized and
• Service level requirements are satisfied
History of Supply Chain
Management
• 1960’s - Inventory Management Focus, Cost
Control
• 1970’s - MRP & BOM - Operations Planning
• 1980’s - MRPII, JIT - Materials Management,
Logistics
• 1990’s - SCM - ERP - “Integrated” Purchasing,
Financials, Manufacturing, Order Entry
• 2000’s - Optimized “Value Network” with Real-
Time Decision Support; Synchronized &
Collaborative Extended Network
Why Is SCM Difficult?
Plan Source Make Deliver Buy

• Uncertainty is inherent to every supply chain


– Travel times
– Breakdowns of machines and vehicles
– Weather, natural catastrophe, war
– Local politics, labor conditions, border issues

• The complexity of the problem to globally optimize a


supply chain is significant
– Minimize internal costs
– Minimize uncertainty
– Deal with remaining uncertainty
The Importance of Supply Chain
Management
• Dealing with uncertain environments – matching supply
and demand
– Boeing announced a $2.6 billion write-off in 1997 due to
“raw materials shortages, internal and supplier parts
shortages and productivity inefficiencies”
– U.S Surgical Corporation announced a $22 million loss in
1993 due to “larger than anticipated inventories on the
shelves of hospitals”
– IBM sold out its supply of its new Aptiva PC in 1994 costing
it millions in potential revenue
– Hewlett-Packard and Dell found it difficult to obtain
important components for its PC’s from Taiwanese suppliers
in 1999 due to a massive earthquake
• U.S. firms spent $898 billion (10% of GDP) on supply-
chain related activities in 1998
The Importance of Supply Chain
Management
• Shorter product life cycles of high-technology products
– Less opportunity to accumulate historical data on customer
demand
– Wide choice of competing products makes it difficult to
predict demand
• The growth of technologies such as the Internet enable
greater collaboration between supply chain trading
partners
– If you don’t do it, your competitor will
– Major buyers such as Wal-Mart demand a level of “supply
chain maturity” of its suppliers
• Availability of SCM technologies on the market
– Firms have access to multiple products (e.g., SAP, Oracle)
with which to integrate internal processes

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