HAZOP and Fault Tree Analysis

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HAZOP AND FAULT TREE

ANALYSIS
HAZOP ET ARBRES DE DÉFAILLANCE
INTRODUCTION

• A procedure HAZOP is an examination of an existing or planned


operation (work) procedure to identify hazards and causes for
operational problems, quality problems, and delays.
• The HAZOP technique was initially developed to analyze chemical process
systems, but has later been extended to other types of systems and also to
complex operations and to software systems.
DEFINITIONS:
HAZOP (HAZARD AND OPERABILITY):
• A Hazard and Operability (HAZOP) study is a structured and systemati
examination of a planned or existing process or operation in order to identify
and evaluate problems that may represent risks to personnel or equipment, or
prevent efficient operation

HAZARD
• Potential source of harm. Deviations from design or operational intent may
constitute or produce a hazard. Hazards are the focus of HAZOP studies, and
it should be noted that a single hazard could potentially lead to multiple
forms of harm.
HARM
• Physical injury or damage to the health of people or damage to property or
the environment. Harm is the consequence of a hazard occurring and may
take many forms.

RISK
• Combination of probability of occurrence of harm and the severity of that
harm. In a strict sense, “risk” is not always explicitly identified in HAZOP
studies since the core methodology does not require identification (also
referred to as rating) of the probability or severity of harm. However, risk
assessment teams may choose to rate these factors in order to further quantify
and prioritize risks if needed
TYPES OF HAZOP
Process HAZOP
• The HAZOP technique was originally developed to assess plants and process systems
Human HAZOP
• A specialized HAZOP. More focused on human errors than technical failures
Procedure HAZOP
• Review of procedures or operational sequences Sometimes denoted SAFOP - Safe
Operation Study
Software HAZOP
• Identification of possible errors in the development of software.
HAZOP METHODOLOGY
• The HAZOP study should preferably be carried out as early in the design phase as possible - to
have influence on the design. On the other hand; to carry out a HAZOP we need a rather
complete
design. As a compromise, the HAZOP is usually carried out as a final check when the detailed
design has been completed.
•• Define scope and objectives
•• Define responsibilities
Definition •• Select Team
Phase
•• Plan the study
•• Collect data
•• Agree style of recording
Preparation •• Estimate the time
Phase
•• Arrange a schedule
•• Divide the system into parts
•• Select a part and define design intent
•• Identify deviation by using guide words on each element
•• Identify consequences and causes
•• Identify whether a significant problem exists
Examination
Phase •• Identify protection, detection, and indicating mechanisms
•• Identify possible remedial/mitigating measures (optional)
•• Agree actions
•• Repeat for each element and then each part
•• Record the examination
•• Sign off the documentation
•• Produce the report of the study
Documentation •• Follow up that actions are implemented
and follow-up •• Re-study any parts of system if necessary
•• Produce final output report
HAZOP RESULTS

• Improvement of system or operations


• Reduced risk and better contingency
• More efficient operations
• Improvement of procedures
• Logical order
• Completeness
• General awareness among involved parties
• Team building
ADVANTAGES:

• Helpful when confronting hazards that are difficult to quantify


• Hazards rooted in human performance and behaviors
• Hazards that are difficult to detect, analyze, isolate, count, predict, etc.
• Methodology doesn’t force you to explicitly rate or measure deviation probability of
occurrence, severity of impact, or ability to detect

• Built-in brainstorming methodology


• Systematic & comprehensive methodology
• More simple and intuitive than other commonly used risk management tools
DISADVANTAGES:
• No means to assess hazards involving interactions between different parts of a
system or process
• No risk ranking or prioritization capability
• Teams may optionally build-in such capability as required
• No means to assess effectiveness of existing or proposed controls (safeguards)
• May need to interface HAZOP with other risk management tools (ex: HACCP) for this purpose.
• Time consuming
• Focusing too much on solutions
• Team members allowed to divert into endless discussions of details
FAULT TREE ANALYSIS

• Graphical representation of the logical structure displaying the relationship


between an undesired potential event (top event) and all its probable causes
• top-down approach to failure analysis
• starting with a potential undesirable event - top event
• determining all the ways in which it can occur
• mitigation measures can be developed to minimize the probability of the undesired event
FAULT TREE DEVELOPMENT PROCEDURE

• Identify distinct causes for an event.


• Replace an abstract event by a less abstract event.
• Classify an event into more elementary events.
• Find co-operative causes for an event.
• Pinpoint a component failure event.
FAULT TREE CONSTRUCTION
FAULT TREE ANALYSIS RESULTS

• Quantifying probability of top event occurrence


• Evaluating proposed system architecture attributes
• Assessing design modifications and identify areas requiring attention
• Complying with qualitative and quantitative safety/reliability objectives
• Qualitatively illustrate failure condition classification of a top-level event
• Establishing maintenance tasks and intervals from safety/reliability
assessments
ADVANTAGES
• Quantitative - defines probabilities to each event which can be used to
calculate the probability of the top event
• Easy to read and understand
DISADVANTAGES
• Need to have identified the top event first
• More difficult than other techniques to document
• Complex and time consuming
• Quantitative data needed to perform properly
CONCLUSION

• A Hazard and Operability Study (HAZOP) is a well-known risk analysis


technique. It can be applied in any industry, but is most widely used in the
chemical, processing and energy industries…One of the major benefits that
can be used to help justify the cost and time investment is that it also helps to
avoid operating problems and can thus provide a clear return on the
investment beyond the reduction in hazards.
THANKS FOR YOUR ATTENTION

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