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    Slip Casting Penuangan Slip

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    soonvy
    Slip casting involves pouring a ceramic slip into a porous mold. Water from the slip is absorbed into the mold, leaving a solid layer on the mold surface. There are two main types of slip casting: drain casting, where excess slip is drained out of the mold leaving a hollow casting, and solid casting, where layers form on both sides of the mold. Factors like slip viscosity, density, and thixotropy must be optimized for successful slip casting. Slip casting is used to produce complex, bulky ceramic products like sanitaryware.

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    Slip Casting Penuangan Slip

    Uploaded by

    soonvy
    105 views37 pages
    Slip casting involves pouring a ceramic slip into a porous mold. Water from the slip is absorbed into the mold, leaving a solid layer on the mold surface. There are two main types of slip casting: drain casting, where excess slip is drained out of the mold leaving a hollow casting, and solid casting, where layers form on both sides of the mold. Factors like slip viscosity, density, and thixotropy must be optimized for successful slip casting. Slip casting is used to produce complex, bulky ceramic products like sanitaryware.

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    EBB332 Kuliah5print

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    Slip casting involves pouring a ceramic slip into a porous mold. Water from the slip is absorbed into the mold, leaving a solid layer on the mold surface. There are two main types of slip casting: drain casting, where excess slip is drained out of the mold leaving a hollow casting, and solid casting, where layers form on both sides of the mold. Factors like slip viscosity, density, and thixotropy must be optimized for successful slip casting. Slip casting is used to produce complex, bulky ceramic products like sanitaryware.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    105 views37 pages

    Slip Casting Penuangan Slip

    Uploaded by

    soonvy
    Slip casting involves pouring a ceramic slip into a porous mold. Water from the slip is absorbed into the mold, leaving a solid layer on the mold surface. There are two main types of slip casting: drain casting, where excess slip is drained out of the mold leaving a hollow casting, and solid casting, where layers form on both sides of the mold. Factors like slip viscosity, density, and thixotropy must be optimized for successful slip casting. Slip casting is used to produce complex, bulky ceramic products like sanitaryware.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 37

    Slip casting

    PENUANGAN
    SLIP
    Stages involved :
    Pouring of slurry/suspension/slip of cermic
    body composition into a porous mould

    Extraction of water into moulds through


    pores or voids in mould
    .
    Forming of solid layer on surface of mould

    Excess slip removed (except solid cast)


    Advantages:
     Used for complex shaped products
    which are not able to produced by
    other methods
     For big/bulky products
     Including holloware (tembikar
    berongga) such as teapots tembikar,
    sanitarywares and “figurines” (bentuk-
    bentuk lembaga).
    Other advantages:
     High reproducibilty rate with smooth
    surface and fine details to original
    design
     Any form of ceramic suspension
    (ampaian seramik) is possible as long as
    the suspension is stable chemically with
    right concentration
    Disadvantages :
     Long processing time (depending on
    thickness and complexity of cast)
     Need to dry cast and working mould
     Requires large working area
     Problem relating to prefential
    alignment (penjajaran terpilih) when
    using clay
    Production of sanitarywares by
    Slip Casting Method

    Proses Penghasilan Tembikar


    Sanitari Menggunakan Kaedah
    Tuangan Slip
    Type of Casting

    Drain Casting Solid Casting


    (Tuangan Lohong @ (Tuangan Pejal)
    Tuangan Tunggang )
    Drain Casting
     Slip pored into mouds
     Forming of cast layers
     Time for casting
     Excess slip drained out
     Partial drying – shrinkage
     Semi-wet Green body removed from mould
     Trimming of cast before glazing and firing
    Slip poured into Draining of excess Trimming Finished
    mould slip product

    Drain Casting
    Solid casting
     cast layers on both side walls of mould
     varying thickness
     mould set-up from a few pieces
    Slip poured into mould
    Water
    absorbed

    Finshed cast

    Solid Casting
    Tuangan lohong, contoh: hasilkan mangkuk tandas, figurines, tekoh dll.

    Tuangan pejal, contoh: hasilkan sinki, figurines dll.


    Requirement of slurry for
    slip casting :
    1. High solid content
    2. Suitable slip viscosity

    3. Suitable thixotropy
    4. Stable, no chemical rxn and particles
    always in suspension
    3 properties of slip tested
    before casting

     Slip density
     fluidity
     thixotropy
    thixotropy
     The condition whereby the clay slip
    show increase in viscosity when
    undisturbed and when stirred, the
    viscosity returns to original state
     Mechanism –due to agglomeration of
    clay in suspension
     Presence of different charge on clay
    particles results in different packing
    arrangement
    Possible arrays of clay particles
    arrangement

    “deck of cards” “pack of houses”


    Face-to-face contact Face-to-side contacts
     Susunan akan runtuh bila ricihan dikenakan
    (kelikatan slip menurun), dan bila tiada
    gangguan, penyusunan semula berlaku

     Ciri tiksotropi minima diperlukan


    bantu kadar tuangan

     Tiksotropi lebihan
    masalah kecacatan.
    Kebendaliran
     Ciri dimana buburan/slip mudah dialir
     Untuk kebendaliran sesuai dengan kepekatan
    pepejal tinggi, penyahkelompok/penyahgumpal
    ditambah
     Contoh:
    sistem air:tanahliat – 27 oz/pint mengandungi
    52% air
    Sistem slip dinyahkelompok – 35 oz/pint
    mengandungi 30% air
     Penambahan penyahkelompok
    mengurangkan penggunaan air walaupun
    kepekatan pepejal tinggi dan
    kebendaliran yang sesuai.

     Penyahkelompok bantu keadaan ‘rumah


    daun terup’ kekal
    PENGUKURAN KEBENDALIRAN DAN
    TIKSOTROPI
     gunakan viskometer kilasan
     The values of fluidity and thixo
    determined from degree of overswing
    (darjah ayunan lampau ) of flywheel
     Example of suitable values for sanitary
    casting :
     fluidity
    – 270-330 degree
     Thixotropy (1 minit) – 10-60 degree

    Thixotropy (5 minit) – 50-90 degree


    Factors influencing
    casting process
     Solid Concentration and rheology of slip
     Distribution of pore sizes in mould –
    influencing suction and permeability of
    mould
     Permeability of cast layer
    CAsting Rate
     Balance between mould absorption with
    permeability of cast layer and mould
    permeability

     Many methods to determine casting rate


    controlled parameter

     Generally, flow of casting :

    2( S  P)
    Q 
    2
    X t
    1 / K c [(1   c ) /(  1)]  1 / K m  m
     Important - the parabolic relationship:

    Q  t1/2
     Water movement and forming of cast layer is
    proportional to t1/2
    Resistance

    Mould CAst

    60 80 100
    Part water to part plaster

    Rintangan acuan & tuangan untuk slip kaolinit


    Rintangan salingan

    Relationship between resistance to water/plaster ratio


    Form of casting
    1. Bench Casting (Tuangan pangkin)

    2. Battery Casting (Tuangan bateri/Tuangan


    sejajar)
    Battery casting – single cast in a row
    Form of casting
    3. Pressure Casting (Tuangan Tekanan)
     CAsting involved slight external pressure (~15 bar –
    high csting pressure, ~5-6 bar – mild cst pressure).
     Use P.O.P mould but alternatively polymeric mould
     Robust mould and pressure increase casting rate
     Polymeric mould – can be washed (back-wash or
    flush method)
    Advantage of pressure casting
    Kelebihan tuangan tekanan:
     High quality cast
     Less skin defect
     Longer mould life
     Deform shape reduced
     Change of mould – easy

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