Turbine Lube Oil System
Turbine Lube Oil System
Turbine Lube Oil System
Demulsifying property
Anti-rusting
MOT is the
reservoir for
turbine lube oil
system whose
working
volume/Effective
volume is 26 m3
and Full volume is
28.8 m3, Design
pressure : 0.2
Mpa, Design
Temp: 100 deg C
Lift Head 39 m
Flow 2000L/min
Speed 2950r/min
Motor
30kW
power
Power
AC 400V
supply
Head 23 m
Flow 2000L/min
Speed 3000r/min
Motor
17kW
power
Power
DC110V
supply
I. Backwash strainer
II. Suction filter
III.AC Jacking oil pump
IV.DC Jacking oil pump
V. Discharge Filter
VI.Discharge manifold
VII.Individual Bearing supply pipe line
FILTER SIZE : 32
Microns
DESIGN PRESSURE :
0.6 Mpa
A10VSO100
Type type plunger
pump
Motor
YB250M-4
type
Speed 1480 r/min
Motor
55 kW
power
Power
400V
supply
Spring loaded
safety valve (2
Nos.) provided on
both left and right
side of Boiler
ELECTRO MATIC RELIEF VALVE (EMRV)
EMRV is solenoid
operated valve operates
with respect to the preset
pressure set by the
operator and helps in
avoiding nuisance
opening of spring loaded
safety valves.
Provided on both MS
line (Left and Right side
of Boiler)
BOILER STOP
VALVE WITH
INTEGRAL
BYPASS VALVE
WHICH IS USED
TO ISOLATE
BOILER STEAM
ENTERING IN
TURBINE SIDE
MAIN STEAM LINE (RIGHT) WITH DRAIN
MS LINE (LEFT & RIGHT SIDE)
JUNCTION POINT
MS Line (Left
and Right side)
interconnection
point (above
feeder floor)
from where it is
going as single
line towards
turbine hall.
MS PIPE TRAVELLING AT PRDS FLOOR
MS PIPING AT TURBINE HALL
Picture depicts
MS piping and
HP bypass
junction point or
tapping point at
Turbine hall (9.0
mtr)
MS LINE AT TURBINE 5.0 MTR
ELEVATION
PICTURE
DEPICTS
GLAND STEAM
SUPPLY
TAPPING FROM
MAIN STEAM
PIPE LINE
MS BRANCH PIPE
MS LINE
BRANCH PIPING
WHICH
FURTHER
LEADS TO MS
LEFT AND MS
RIGHT TO
ENTER INTO HP
TURBINE
MS LINE LEFT & RIGHT ENTERING HP
TURBINE
MS LINE
LEFT &
RIGHT
ENTERING
HP TURBINE
CANOPY AT
TURBINE
HALL
HP TURBINE CONTROL VALVES
HPCV 1, 2 HPCV 3, 4
COLD REHEAT PIPING SYSTEM
HP EXHUAST
OR CRH PIPE
LEFT AND
RIGHT
COMING OUT
FROM HP
TURBINE
EXHAUST
COLD REHEAT LINE NRV
COLD
REHEAT PIPE
NRV/CHECK
VALVE (2
NOS.) WHICH
HELPS IN
PREVENTING
STEAM BACK
CHARGING
CRH PIPE LINE DRIP LEG
CRH PIPING
COMING FROM
HP TURBINE TO
BOILER
CONVECTIVE
PASS FOR
REHATING
PURPOSE
CRH LINE HYRDO STATIC PLUG
CRH PIPE
(RIGHT) WITH
HYDROSTATIC
PLUG –
MEANT FOR
HYDRO TEST
OF REHEATER
COIL
CRH CIRCUIT
• SOOT BLOWING
STEAM SOURCE
TAPPING TAKEN
FROM CRH
CIRCUIT
HRH PIPE
HAS SPRING
LOADED
SAFETY
VALVES (2
NOS)
ERECTED IN
SERIES
HRH STEAM BRANCH PIPE
HRH STEAM
PIPE
BIFURCATION
POINT WHERE
IT BECOMES
HRH LEFT AND
RIGHT AND
FINALLY
ENTERS INTO
IP TURBINE
HP and LP Bypass
High Pressure bypass (HPBP) and Low Pressure bypass (LPBP) are
primarily meant to enable boiler operation independent of the turbine.
Opening of these bypass will ensure minimum steam flow through the
super heater and reheater tubes during unit start-up, low load operation
and sudden unloading of the unit.
These can also be utilized for building up of steam parameters quickly
before starting of the turbine rolling.
After boiler lit up till the opening of turbine steam stop and control valves,
there will not be any steam demand from the turbine and therefore virtually
no steam flow through the boiler steam tubes.
This condition will lead to starvation and there by overheating of super
heater and reheater tubes, a highly dangerous situation responsible for the
premature failure of tubes.
Similar situations may also arise when the turbine trips from loaded
condition, with the boiler remains in service.
HP and LP Bypass
HP and LP Bypass
HYDRAULIC
OPERATED HP
BYPASS PRESSURE
CONTROL VALVE
ASSEMBLY WITH
ACCUMULATOR
ARRANGEMENT
HP BYPASS LINE
CONNECTING
POINT WITH CRH
LINE AT 5.0 MTR
ELEVATION OF
TURBINE HALL
(TO AVOID
REHATER TUBES
STARVATION
DURING SUDDEN
OUTAGE OF
TURBINE)
HP BYPASS SPRAY BLOCK VALVE AND
PRESSURE CONTROL VALVE
o HP BYPASS SPRAY
BLOCK VALVE USED AS
A ISOLATION VALVE
WHICH IS ON/OFF TYPE.
o HP BYPASS SPRAY
CONTROL VALVE
MAINTAINS THE
DOWNSTREAM
TEMPERATURE OF HP
BYPASS STEAM. IN THIS
TEMPERATURE
TRIPPING HAS BEEN
ENABLED.
REDUCES HRH
PRESSURE
AND DUMP
THE STEAM
INTO THE
CONDENSER
LP BYPASS SPRAY BLOCK VALVE AND
SPRAY CONTROL VALVE
o LP BYPASS SPRAY
CONTROL VALVE
MAINTAINS THE
DOWNSTREAM
TEMPERATURE OF LP
BYPASS STEAM. IN THIS
TEMPERATURE LP
BYPASS FAST CLOSING
TRIPPING HAS BEEN
ENABLED.
LP BYPASS DUMP
BOX SPRAY –
FORMS A RING
HEADER AND
SPRAY NOZZLES
USED TO SPRAY
CONDENSATE
WATER TO BRING
DOWN THE
TEMPERATURE
HP BP HYDRAULIC SYSTEM
HP, LP BYPASS HYDRAULIC SKID
• TO TAKE
CARE OF
DAMPENING
OF OIL
PRESSURE
• ACTS AS A
BUFFER TANK
AND
SUPPLIES OIL
FOR VALVE
ACTUATION
IN TRANSIENT
CONDITIONS
HP LP BYPASS OIL RECIRCULATION
PUMP
THROUGH THIS
PUMP OIL
FILLING,
DRAINING,
FILTERATION
AND COOLING
ARE
ESTABLISHED
HPLP BYPASS RECIRCULATION PUMP
OIL COOLER
Controls in HP BP
Steam Pressure Control
• Spray water for HPBP is taken from BFP discharge. Spray block valve
is used for maintaining required water pressure in the spray header and
this pressure can be set using a separate controller.
• Changes in the position of the LPBP EHC change the draining rate of two
Follow-up pistons and thereby the downstream pressure of the Follow-up
Pistons varies.
• One set of Signal Oil is used for the operation of Spray Water valves and
the second one is used for the operation of Steam Stop and Control
Valves.
SUMMARY
FROM ABOVE WE UNDERSTOOD THE PURPOSE AND
• FUNCTIONS OF MS, CRH AND HRH PIPING