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02 Hoist Intro

This document provides an overview of hoisting regulations and safety devices for vertical shafts that carry men. It discusses different types of hoists including drum hoists used for mantrips with cages and balanced skips, as well as friction hoists used for mantrips with cages and counterweights or balanced skips. The document outlines the major parts of cages and skips, hoist safety devices, rope inspections, terminations and other maintenance procedures.

Uploaded by

Juan Carlos Gonzales Velezmoro
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPT, PDF, TXT or read online on Scribd
144 views100 pages

02 Hoist Intro

This document provides an overview of hoisting regulations and safety devices for vertical shafts that carry men. It discusses different types of hoists including drum hoists used for mantrips with cages and balanced skips, as well as friction hoists used for mantrips with cages and counterweights or balanced skips. The document outlines the major parts of cages and skips, hoist safety devices, rope inspections, terminations and other maintenance procedures.

Uploaded by

Juan Carlos Gonzales Velezmoro
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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CHAPTER 1

BASIC
HOISTING
REVIEW
REGULATIONS
APPLY TO
VERTICAL
SHAFTS THAT
CARRY
MEN
• REGULATIOS
APPLY TO ANY
SLOPE
WHERE MEN
RIDE A
CONVEYANCE
IN THE SLOPE
OR MEN WORK
BELOW A
CONVEYANCE
IN THE
SLOPE
SINGLE ROPE - CAGE
NOT VERY COMMON
CAGE - COUNTERWEIGHT
MOST COMMON
SKIP CAGE
NOT VERY COMMON
TAIL ROPE
FRICTION
HOIST
THE ROPES ARE
TERMINATED
ON THE
CONVEYANCES
NOT THE
DRUM
MINE SHAFT
MAJOR
PARTS
OF A
CAGE
SAFETY CATCHES
MAGNETIC CAR
BRAKEMAN CAR
SIDE DUMP SKIPS
BOTTOM
DUMP
SKIP
CAGE & SKIP TOGETHER
HOISTS
SAFETY
DEVICES
OVERSPEED CONTROLS
UPPER
LIMIT
SWITCH
LOWER
LIMIT
SWITCH
DEPTH INDICATOR
RECORDS
Of

DAILY
EXAMINATIONS
DEAD MAN SWITCH
EMERGENCY STOP
PARTS OF A HOIST

TERMINATION

CAGE
FRICTION
HOIST

SHEAVE
SUPPORTS
ENTIRE
LOAD
SHEAVE SUPPORTS NO LOAD
SHEAVE SUPPORTS PARTIAL
LOAD
HEAD SHEAVE SUPPORTS
ENTIRE LOAD
SHEAVE DIAMETER
ROPE PROPER SIZE FOR
GROOVE
ROPE TOO SMALL FOR
GROOVE
ROPE TOO LARGE FOR
GROOVE
FABRICATED LINERS
SHEAVE TOO SMALL
SHEAVE CORRECT SIZE
PARTS OF A DRUM
TYPES OF GROOVING
SINGLE DRUM HOIST
DOUBLE DRUM HOIST
WITH CLUTCH
CLUTCH
MECHANISM
TYPES OF BRAKES
DISC BRAKES
RING BRAKE LINING
RING TYPE
JAW BRAKES
RING TYPE
PARALLEL MOTION BRAKES
BRAKE WEIGHT
HYDRAULIC SYSTEM
FLEET ANGLE
DIFFERENT TYPES OF
ROPES
FLEXIBLE ROPE
TYPICAL CROSSECTION
SHAFT GUIDES
STIFF
NO BENDING
WIRE ROPE
STIFF - LARGE WIRES
STIFF , NO BENDING
CROWN WIRE
THE FIRST
WIRE TO
RECEIVE
WEAR WHEN
THE WIRE
ROPE GOES
THROUGH
A SHEAVE
PARTS OF A ROPE
DIFFERENT TYPES ROPES
MEASURING WIRE ROPES
ONE ROPE LAY LENGTH
LAY - DIRECTION OF
STRAND
LAY - DIRECTION OF
INDIVIDUAL WIRES
BENDING
WIRE
ROPES
DISTORTION OF ROPE
TAKING ROPE OFF REEL
REVERSE BENDING
DRUM TERMINATION
CUTTING A WIRE ROPE
LUBRICATION
WIRE ROPE
REMOVAL
CRITERIA
1. DISTORTION
2. DIAMETER
REDUCTION
3. BROKEN WIRES
INSPECT HOIST
ROPE AT THE
HEAD SHEAVE
AND DRUM, FOR
EACH OF ITS
NORMAL
STOPPING
LOCATIONS
TERMINATIONS
THIMBLE AND CLIPS
ZINC SOCKET
OTHER TERMINATIONS
THIMBLE AND CLIPS
INSTALLING
THIMBLE
AND CLIPS
TERMINATION
SOCKET
INSTALLATION
1. SEPARATE
WIRES
2. CLEAN WIRES
3. DRY WIRES
4. HEAT SOCKET
5. INSERT ROPE
6. HEAT ZINC
7. POUR ZINC
8. INSPECT
TERMINATION
EYE SPLICE
INSTALLATION
WEDGE
SOCKET
INSTALLATION
CHAPTER 2
TYPES OF
HOISTS
• DRUM HOISTS
– Mantrip – ( Balanced or Unbalanced )
– Production – Skip ( Balanced )
• Regulations do not apply
– Emergency Escape capsule
– Shaftsinking
• FRICTION ( Koepe ) HOISTS
– Mantrip – Cage and Counterweight
– Production – Balanced Skips
COMMON
HOIST
where
ROPE
TERMINATES
IN THE
DRUM
• Multiple ropes connected to both
conveyances
• Drum “drives” the rope ( similar in
theory to conveyor drive )
• Mantrip – Cage balanced with
counterweight
• Production – Balanced Skips
FRICTION
HOISTS
where
ROPES
TERMINATE
ON THE
CONVEYANCES
FRICTION
HOIST
DRUM

ROPE
DOES NOT

TERMINATE
ON THE
DRUM
WHAT IS THE DIFFERENCE
BETWEEN AN ELEVATOR
AND A HOIST ?
• AN ELEVATOR HAS A
GOVERNOR AND A HOIST
DOES NOT.
THE ELEVATOR
HAS A
GOVERNOR, WHICH
SETS BREAKS
ON THE
ELEVATOR CAR,
DURING AN
OVERSPEED
CONDITION
ELEVATOR GOVERNOR
CAN A MSHA INSPECTOR,
INSPECT AN ELEVATOR
ON MINE PROPERTY ?

• UNDERGROUND ?
• IN SURFACE STRUCTURES ?
THE ANSWER IS
YES
PAGE T-1-1 SHOWS WHICH
REGULATIONS APPLY TO
BOTH HOISTS AND
ELEVATORS AND WHICH ONES
APPLY ONLY TO HOISTS
REGULATIONS M/NM
PAGE T-1-1
HOISTS – ALL 57.19000 APPLY
ELEVATORS – ALL 57.19000
APPLY - EXCEPT
57.19024 thru 57.19027
• ** 57.19000 DOES NOT APPLY
TO MATERIAL SKIPS THAT
DO NOT CARRY MEN **
REGULATIONS COAL
PAGE T-1-1
HOISTS – ALL 75.1400 APPLY
ELEVATORS – ALL 75.1400
APPLY - EXCEPT
75.1434 thru 75.1437
• ** 75.1400 DOES NOT APPLY
TO MATERIAL SKIPS THAT
DO NOT CARRY MEN **

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