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HD785 Sensor Limitations and Fault Code

The document lists over 50 sensors used on a Komatsu HD785-7 dump truck. It provides the name, location, and operating parameters for sensors that monitor engine, transmission, retarder, and vehicle systems. These sensors help control the vehicle and its various systems and provide feedback to controllers. Key sensors include those for oil pressure, temperature, speed, load, fuel levels, and more. Diagrams show the physical layout of many of the sensors.

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Mohan Preeth
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5K views53 pages

HD785 Sensor Limitations and Fault Code

The document lists over 50 sensors used on a Komatsu HD785-7 dump truck. It provides the name, location, and operating parameters for sensors that monitor engine, transmission, retarder, and vehicle systems. These sensors help control the vehicle and its various systems and provide feedback to controllers. Key sensors include those for oil pressure, temperature, speed, load, fuel levels, and more. Diagrams show the physical layout of many of the sensors.

Uploaded by

Mohan Preeth
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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KOMATSU HD785-7 Dumper

PIN : KMTHDO23HGYN10835
Engine Model No : SAA12V140E-3
SENSORS
• Acceleration Pedal Sensor
•Retarder Oil Temperature Sensor (Front & Rear)  RC
•Steering Oil Temperature Sensor  TC
•Coolant Level Sensor  TC
•Fuel Level Sensor  Machine Monitoring System
•Transmission Oil Filter Clogging Sensor  TC
•Air Cleaner Clogging Sensor  TC
•Body Positioning Sensor  RC
•Steering Angle sensor For ASR RC
•Accumulator Oil Pressure Sensor  RC
•Tilt Switch  RC
•Steering Angle Sensor For Auto Suspension  RC
•Suspension Oil pressure Sensor For Auto SuspensionVHMS
•Auto Suspension System(Pressure Sensor) For ABS  RC
•Transmission Oil Temperature Sensor  TC
•Steering Oil Temperature Sensor
•G-Sensor  EC
•NE Sensor  EC
•Common Rail Pressure Sensor  EC
•Clinometer  RC
•Blow by Sensor  EC
•Engine Oil Temperature Sensor  EC
•Exhaust Temperature Sensor  VHMS
•Ambient Temperature Sensor VHMS
•Ambient Pressure Sensor EC
•Wheel Speed Sensor  RC
•Torque Converter Oil Pressure Sensor  TC
•Torque Converter Oil Temperature Sensor TC
•Boost Temperature Sensor  EC
•Boost Pressure Sensor  EC
•Fuel Temperature Sensor  EC
•Fuel Pressure Sensor  EC
•Engine Oil Pressure Sensor  EC
•Coolant Temperature Sensor  EC
•Brake Accumulator Pressure Sensor (Front & Rear)  TC
•I/P Shaft Speed Sensor  TC
•Intermediate Shaft Speed Sensor  TC
•O/P Shaft Speed Sensor  TC
•Steering Speed Sensor  RC
•Pitch Angle Sensor  TC
•PLM (Pay Load Meter)

EC - ENGINE CONTROLLER
EC - ENGINE CONTROLLER
TC - TRANSMISSION CONTROLLER
TC - TRANSMISSION CONTROLLER
RC - RETARDER CONTROLLER
RC - RETARDER CONTROLLER
VHMS - VEHICLE HEALTH MONITORING SYSTEM
VHMS - VEHICLE HEALTH MONITORING SYSTEM
Images Of Sensors
Front RH Suspension Oil
Pressure Sensor

Failure Code : DHP4KY Range : 18 ± 3 V


Front LH Suspension
Oil Pressure Sensor

Failure Code : DHP5KY Range : 18 ± 3 V


Ambient Pressure
Sensor

Failure Code : CA221 Range : 4.75 – 5.25 V , 52.44 kpa


Boost Pressure
Sensor

Failure Code : CA122 Range : 4.75-5.25V,400kpa


Boost Temperature
Sensor

Failure Code : CA153 Range : 10°-100°C, Working at 70°C


Air Intake Temperature
Sensor

Failure Code : CA691 Range : 0.5-20kΩ , Working at 25°C


Fuel Temperature Sensor

Failure Code : CA263 Range : 10°-100°C , 0.6-20kΩ


G Sensor
Pressure Control Valves

Failure Code : CA271,CA273 Range : 2.3 – 5.3 Ω


Fuel Pressure Sensor
Rear LH Suspension Oil
Pressure Sensor

Failure Code : DHP7KA Range : 0.3-4.6V


Transmission O/P Shaft
Speed Sensor

Failure Code : DLT3LC Range : 500 – 1000 Ω


Transmission I/P shaft
Speed Sensor

Failure Code : DLF1LC Range : 500 – 1000 Ω


Transmission
Intermediate shaft Speed
Sensor

Failure Code : DLF2LC Range : 500 – 1000 Ω


Torque Converter Oil
Temperature Sensor

Failure Code : DGT1KX


Range : 25°(37-50kΩ) to 100°C(3.54kΩ)
Torque Converter Oil
Pressure Sensor

Failure Code : DHT5L6 Range : 0.8 - 2 V


Transmission Oil
Filter Clogging
Sensor

Failure Code : 15B0NX Range : Min 1Ω , Max 1MΩ


Body Positioning Sensor

Failure Code : DK54KX Range : 0.3 – 4.7 V


Air Clogging Sensor

Failure Code : AA10NX Range : 20 – 30V, Clog at Max 10V


Engine Oil Pressure
Sensor

Failure Code : B@BAZG Range : 4.75 – 5.25V


Engine Oil Temperature
Sensor

Failure Code : CA212 Range : 0° - 100°C


Pay Load Meter (PLM)

Range : 0 – 5V , 0 – 19.6 Mpa


Wheel Speed Sensors

Failure Code : DLF6L3,F7,F8,F9 Range : 1750 ± 10% Ω


Dump Control Valve

Failure Code : DXN3KY


ABS Control Valve
Torque Converter
Intermediate Oil Pressure
Sensor

Failure Code : DHT5L6 Range : 0.8 – 2V


Transmission Breather
Transmission Oil
Temperature Sensor

Failure Code : DGF1KX Range : 25°- 100°C


Below 25°C (37 -50kΩ) Above 100°C (3.5kΩ)
Brake Cooling Oil
Control Valve (BCV)
Tilt Angle Sensor
Transmission Brake Cooling &
Brake Control Pump
Fuel level Sensor

Failure Code : B@BFZK Range : upto 70Ω , above 4V


Transmission , Brake
Cooling Oil Filter
Engine Oil Filter
Hydraulic Oil Cooler
After Cooler
A/C Condenser
Radiator
High Pressure Efficiency
Fuel Filter
Fuel Pre Filter
Transmission controller

Location : Operator Seat Back Side


Retarder Controller

Location : Operator Seat Back Side


Engine Controller
VHMS Controller

Location : Operator Seat Back Side


Crocodile Connector

Location : Operator Seat Back Side

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