Philosophy of Engineering Design: International College of Business and Technology
Philosophy of Engineering Design: International College of Business and Technology
Elastic
Ductile, Malleable Plastic Brittle
Definition Isotropic Definition
A material is said to be ductile if it is Anisotropic Brittleness denotes relatively little or no
capable of withstanding large strains elongation or increase in length at
under sustainable load before fracture Orthotropic fracture. The strain normally being below
occurs. 5%. A material that exhibits brittleness is
These large strains are accompanied by a called a brittle materials.
visible change in cross sectional Brittle materials therefore may fail
dimensions and therefore give warning of suddenly without visible warning.
impending failure Ex: concrete, cast iron, glass, timber,
Ex: mild steel, aluminium, copper, ceramic
polymer
Stress Strain Strength Stiffness Elasticity Plasticity Ductility Brittleness Hardness Endurance
(e)
Stress (σ)
Intensity of the internally distributed forces that resist a change in the form of the
body. It is a measurement of density of forces, defined as force per unit area of
cross section.
Unit- kN/m2 (Pa), N/mm2 (MPa)
σ = P/A
Strain (ε)
Proportional deformation produced in a material under the influence of stress
Stress-Strain Curve
0 to a - Linear, obeying Hook’s Law
a - Limit of proportionality
b - Elastic Limit (maximum stress that can be
applied to a material without producing a
permanent plastic deformation )
c - Upper yield point
d - Lower Yield point
d to f - strain increases at a roughly constant value of stress
f to g - Increase in stress accompanied by a large increase in
strain
g - Ultimate stress
Problems
1. A steel bar of rectangular cross section, 30mm by 20mm carries an axial load
of 40kN. Estimate the average tensile stress over a normal cross section of the
bar.
2. A steel bolt, 25mm in diameter, carries a tensile load of 40kN. Estimate the
average tensile stress at the shank and at the screwed section, where the
diameter at the root of the thread is 21mm.
4. A tensile test is carried out on a bar of mild steel of diameter 20mm. The bar
yields under a load of 80kN. It reaches a maximum load of 150kN and breaks
finally at a load of 70kN.
Estimate
i). The tensile stress at the yield point
ii). The ultimate tensile stress
iii). The average stress at the breaking point, if the diameter of the
fracture neck is 10mm
5. A circular metal rod of diameter 10mm is loaded in tension. When the tensile
load is 5kN, the extension of a 250mm length is measured accurately and
found to be 0.227mm . Estimate the modulus of elasticity of the metal.
6. A mild steel column is hollow and circular in cross section with an external
diameter of 350mm and an internal diameter of 300mm. It carries a
compressive axial load of 2000kN. Determine the direct stress in the column
and also the shortening of the column if its initial height is 5m. Take E=
205kN/mm2
(a)- Brittle
(b)- Linear elastic with distinct proportional limit (ex-: low carbon steel or mild steel)
(c) - Linear elastic with an indistinct proportional limit (ex-: aluminium)
(d) - None linear (ex-: concrete)
2. Reinforcement Steel
3. Structural Steel
4. Timber
STRUCTURAL THEORY
Internal Forces
1. Tension force
Tension force tend to pull an element apart. The strength of a tension member is
generally independent of its length and tension stresses are uniformly distributed across the
cross section of the member.
2. Compression forces
Compression forces tend to crush or buckle the element. Short members tend to crush and
have higher strength compared to a tension member. The load carrying capacity of a long
member, however, decreases with the increase in the length. The long compression
members may become unstable and may suddenly snap out from beneath the load at
certain critical load levels. This phenomenon is called buckling. Because of this buckling
phenomenon, long compression members are not capable of carrying vey high loads.
3. Bending force
Bending force is a force state associate with bending of a member. The bending action
causes fibres on one face of the member to elongate, and hence are in tension, and fibres on
the opposite face to compress.
4. Shearing force
Shearing force is a force state associated with the action of opposing forces that tend to
cause one part of the member to slide with respect to the adjacent part.
5. Torsion
Torsion is a twisting action. Both tension and compression stresses are normally
developed in the member subjected to torsion.
6. Bearing stresses
Bearing stresses exist at the interface between two members when forces are transferred
from one member to another. They act perpendicular to contact surfaces. The bearing
stresses are also developed at the ends of beams where they rest on the walls.
Analysis of Structures
Analytical Methods
There are three approaches to the analysis
1. Mechanic of Materials (Strength of materials)
2. Elastic theory (Special case of the more general field of continuum mechanics)
3. Finite element
Mechanic of Material Approach
Assumptions
a) The materials in question are elastic, that stress is related linearly to strain
b) Material (but not the structure) behaves identically regardless of direction of
the applied load.
c) All deformations are small.
d) Beams are long relative to their depth.
If 2j < m+r, there are more unknowns than the number of equilibrium equations, the
structure is statically indeterminate. The degree of indeterminacy n=(m+r)-2j
If 2j > m+r, there are more equilibrium equations available than the number of unknowns,
such a structure is a mechanism and always unstable. The structure does not have unique
solution. Existence of more than one solution indicates instability
Ex:1 Determine whether the trusses shown in following figures are stable. If stable, then find
whether they are statically determinate or indeterminate.
Sign Convention
Use normal sign convention adopted for a 3-dimensional right-handed system of
Cartesian or rectangular coordinate axes OX, OY and OZ with origin O on the extreme left of
the structure. The forces measured from the origin towards positive directions of axes are
always positive. Rotational moments expressed in vector form pointing towards positive
directions of the axes are positive. Thus, moments that tend to produce counterclockwise
rotations are considered positive and those tend to produce clockwise rotations are
considered negative.
V+δV
A small element of the beam shown in figure above (left) is taken at a distance x from end 1.
The forces acting on the element are shown in figure above (right).
Alternatively, since
dV = -wdx
ʃdV = ʃ-wdx, and
x2
V2-V1 = ʃx1 -wdx where,
V1= Shear force in the beam at x=x1, V2 = shear force in the beam at x=x2 and the change in
shear force between the two sections equals the area of the load intensity diagram between
the two sections.
Taking moments about the lower right corner of the element gives the expression
M = (M+δM)- Vδx + w (δx )2/2
Neglecting the small value (δx )2 ,
δM/δx = V
The limiting condition is
dM/dx = V indicates that the slope of the bending moment diagram at any
section equals the shear force at that section.
Alternatively, since
dM = Vdx
ʃdM = ʃVdx, and
x2
M2-M1 = ʃx1 Vdx where,
M1= Bending moment in the beam at x=x1, M2 = Bending moment in the beam at x=x2 and
the change in bending moment between the two sections equals the area of the shear force
diagram between the two sections.
Note-: The force, F, and moment, M are in position before the displacements take place and
are not the cause of them. Also in Case (a), the component of ∆ parallel to the direction of F
is in the same direction as F; if it had been in the opposite direction the work done would
have been negative. The same argument applies to the work done by the moment, M, where
we see in Case (3) that the rotation, θ, is in the same senses as M. Note also that if the
displacement, ∆, had been perpendicular to the force, F, no work would have been done by F.
Finally it should be remembered that work is a scalar quantity since it is not associated with
direction. Thus the work done by a series of forces is the algebaic sum of the work done by
each force.
Principle of Virtual Work
In figure above a particle, A, is acted upon by a number of concurrent forces, F1, F2,
……,Fk,….,Fr; the resultant of these forces is R. Suppose that the particle is given a small
arbitrary displacement, ∆v, to A’ in some specified direction; ∆v is an imaginary or virtual
displacement and is sufficiently small so that the directions of F1, F2, etc., are unchanged.
Let θR be the angle that the resultant, R, of the forces makes with the direction of ∆v and θ1,
θ2,…, θk,….., θr the angles that F1, F2,…,Fk,…, Fr make with the direction of ∆v, respectively.
35 Prepared by: Eng. Chamil Duminda Mahagamage
International College of Business and Technology
B.Sc.Eng (Hons), C Eng, MIE(SL)
1/22/2018
Then the total virtual work, WF, done by the forces F as the particle moves through the
virtual displacement, ∆v , is given by
WF = F1 ∆v cosθ1 + F2 ∆v cosθ2 + …+ Fk ∆v cosθk +…+ Fr∆v cosθr
Thus
If the particle, A, is in equilibrium under the action of the forces, F1, F2,…., Fk,…, Fr, the
resultant, R of the force is zero. It follows from the above equation that the virtual work
done by the forces, F, during the virtual displacement, ∆v , is zero.
It can be stated the principle of virtual work for a particle
If a particle is in equilibrium under the action of a number of forces the total work done
by the forces for a small arbitrary displacement of the particle is zero.
It is possible for the total work done by the forces to be zero even though the particle is not
in equilibrium if the virtual displacement is taken to be in a direction perpendicular to their
resultant, R. We cannot, therefore, state the converse of the above principle unless we
specify that the total work done must be zero for any arbitrary displacement.
Thus;
A particle in equilibrium under the action of a system of forces if the total work done by
the forces is zero for ant virtual displacement of the particle.
Note-: The ∆v is a purely imaginary displacement and is not related in anyway to the
possible displacement of the particle under the action of the forces F. ∆v has been introduced
purely as a device for setting up the work-equilibrium relationship. The forces, F, therefore
remain unchanged in magnitude and direction during this imaginary displacement; this
would not be the case if the displacement were real.
Principle of Virtual work for a Rigid Body
Consider the rigid body shown in figure above, which is acted upon by a system of external
forces, F1, F2,…., Fk,…, Fr. These external forces will induce internal forces in the body,
which may be regarded as comprising an infinite number of particles; on adjacent particles,
such as A1 and A2, these internal forces will be equal and opposite, in other words self-
equilibrating. Suppose now that the rigid body is given a small, imaginary, that is virtual
displacement, ∆v (or a rotation or a combination of both), in some specified direction. The
external and internal forces then do virtual work and the total virtual work done , Wt, is the
sum of the virtual work, We, done by the external forces and the virtual work, Wi, done by
the internal forces.
Wt = We + Wi
Since the body is rigid, all the particles in the body move through the same displacement, ∆v,
so that the virtual work done on all the particles is numerically the same. However, for a pair
of adjacent particles, such as A1 and A2 in above figure, the self equilibrating forces are in
opposite directions, which means that the work done on A1 is opposite in sign to the work
done on A2. Thus the sum of the virtual work done on A1 and A2 is zero. The argument can
be extended to the infinite number of pairs of particles in the body from which we conclude
that the internal virtual work produced by a virtual displacement in a rigid body is zero.
Wt = We
Since the body is rigid and the internal virtual work is therefore zero, we may regard the
body as a large particle. It follows that if the body is in equilibrium under the action of set of
forces, F1, F2,…., Fk,…, Fr , the total virtual work done by the external forces during an
arbitrary virtual displacement of the body is zero.
Problems
Calculate the support reactions in the simply supported beam shown in figures below.
1. 3.
2. 4.
Gk
Qk
DESIGN METHODS
Stability
The layout should be such as to give a stable and robust structure. Overall stability should
ensure compatibility of design and details of parts and components. The structure should be
such as to transmit all loads, dead, imposed and wind, safely to the foundations.
Robustness
Damage to a small area or failure of a single element should not cause collapse of a major
part of a structure. This means that the design should be resistant to progressive collapse.
Serviceability limit state
The structure should not become unfit for use due to excessive deflection, cracking or
vibration. Considerations are,
Deflection
The deformation of the structure should not adversely affect its efficiency or appearance.
Cracking
Cracking should be kept within reasonable limits by correct detailing
Load Transfer