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Simple PLC Program To Control Mixer

This document describes a simple PLC program to control a mixer tank. The tank uses two pumps, a mixer, two level sensors, a valve, and an emergency stop button. The program uses the sensors to control the pumps and mixer to keep the tank level between high and low. It opens the valve to fill the tank when low. The control system will stop if the emergency button is pressed. Steps to create the program in Unity Po XL software are provided, including mapping inputs/outputs and creating a symbol table.

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425 views

Simple PLC Program To Control Mixer

This document describes a simple PLC program to control a mixer tank. The tank uses two pumps, a mixer, two level sensors, a valve, and an emergency stop button. The program uses the sensors to control the pumps and mixer to keep the tank level between high and low. It opens the valve to fill the tank when low. The control system will stop if the emergency button is pressed. Steps to create the program in Unity Po XL software are provided, including mapping inputs/outputs and creating a symbol table.

Uploaded by

maulana hasanudin asy'ari
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Simple PLC Program To

Control Mixer
PENYUSUN : SUSANTI
ALDI RENALDO
PLC

Based on the name, the concept of a Programmable Logic


Controller is as follows:
Programmable, showed the ability in terms of memory to
store programs that have been created that can easily be
altered function or usage.
Logic, demonstrated the ability to process input arithmetic
and logic (ALU), which perform operations compare, add,
multiply, divide, subtract, negation, AND, OR, and so forth.
Controller, demonstrated the ability to control and manage
the process so as to produce the desired output.
According to the National Electrical Manufacturing
Association (NEMA), the PLC is defined sebagasi a
digital electronic device with a programmable memory
for storing instructions that execute specific functions
such as logic, sequence, timing, counting and
arithmetic to control an industrial machine or
industrial processes in accordance with desired. PLC is
able to do a continuous process corresponding input
variables and provide appropriate decision
programming wishes so the value of output under
control.
function PLC

1. Sequential Control? Processing the binary signal inputs


into outputs that are used for the processing of
engineering sequentially (sequential), here PLC keeping
all step / step in the process of sequential in the proper
order.
2. Plant Monitoring? Monitoring a system (eg, temperature,
pressure, level altitude) and take the necessary action in
connection with the controlled process (eg, the value has
exceeded the limit) or display the message to the
operator.
In particular, the PLC has a function as a provider of
inputs (input) to CNC (Computerized Numerical
Control) for purposes of further processing. CNC has a
higher accuracy and more expensive when compared
with the PLC. This device, usually used for the
finishing process, forming the workpiece, molding and
so on.
Example PLC

PLC Allen bradley

PLC Omron 2004


PLC applications

Simple PLC Program To Control Mixer


The tank consists of two pumps supply, a fruit mixer, two level sensors
that each - each used as a High level and Low level, a single valve and
emergency stop button. The controlnya philosophy is: ??
1. Pump one and two pumps will run simultaneously if the contents of
the tank were in low levels, and will stop if the contents of the tank is
in a high level?
2. When the contents of the tank were in the position already high
level and pump stop the mixer will run a few second and then stop.?
3. Shortly after the mixer stops the valve will open to fill the tank is in
low level then the valve will close. So on cyclenya repeated, and
repeated one to three of the three to one another.?
4. And the control system will be off at any time if at any time the
emergency stop button on tap.
Next is our open software pemogramanya (Unity Po
XL ver.8) and we follow the following steps?
1. Open the Unity software and create a new project?
2. Determine CPU and Racknya well as modules DI /
DO it, if it will look like beriku
Example Program
3. The next step is mapping input output, as we know
that in the control we need 3 inputs and 4 outputs.
4. To facilitate the creation of the program in the PLC
program and read it, then we make her a symbol table in
advance. The trick is to open the data editor by double
click on Elementary Variables in Unity software
5. The next step is to create a program, see picture below
6. If you are, as usual in the build first before it is
downloaded to the PLC
7. Next, stay in force or unforce to play in the PLC
simulatornya.

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