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Brake Control System

The document describes a brake control system that includes ABS (anti-lock braking system) and EBD (electronic brake force distribution). It lists the main components, including sensors, modules, valves and shows piping and wiring diagrams. The system uses wheel speed sensors and a control module to regulate brake pressure and prevent slipping. EBD controls just the rear brakes to optimize braking force distribution between front and rear.

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Aditya Pangestu
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145 views24 pages

Brake Control System

The document describes a brake control system that includes ABS (anti-lock braking system) and EBD (electronic brake force distribution). It lists the main components, including sensors, modules, valves and shows piping and wiring diagrams. The system uses wheel speed sensors and a control module to regulate brake pressure and prevent slipping. EBD controls just the rear brakes to optimize braking force distribution between front and rear.

Uploaded by

Aditya Pangestu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Brake Control System

Components Location

4.Stop lamp switch


5.ABS warning lamp
1.ABS HU/control module 6.EBD warning lamp
2.G sensor for 4WD (Brake warning lamp)
3.Wheel speed sensors 7.Monitor connector
Piping

LHD !

A: Forward
4.Primary side
1.Brake booster
5.4-way joint
2.Master cylinder
6.ABS HU/control module
3.Secondary side
System Schematic

7.ABS warning lamp


1.ABS HU/control mod. 8.EBD warning lamp 13.Wheel speed sensor RF
2.ABS control module (Brake warning lamp) 14.Wheel speed sensor LF
3.ABS HU 9.Lamp driver module 15.Wheel speed sensor RR
4.Fail safe relay 10.ECM 16.Wheel speed sensor LR
5.Pump motor relay 11.Data link connector 17.G sensor for 4WD
6.Stop lamp switch 12.Monitor connector 18.4-way joint
System
Input/Output Chart
1.Battery 4.Circuit fuses 7.EBD warning lamp 10.ABS controller connector
2.Main fuses 5.Combination meter 8.Warning lamp driver module 11.ABS fail-safe relay
3.Ignition switch 6.ABS warning lamp 9.ABS HU/controller 12.ABS pump motor relay
13.Pump motor
14.Solenoid valves
15.Monitor connector
16.RR wheel speed sensor
17.LR wheel speed sensor
18.RF wheel speed sensor
19.LF wheel speed sensor
20.Data link connector
21.To ECM
22.Stop lamp
23.Stop lamp switch
24.G sensor for 4WD

ABS circuit
ABS control
Theoretical
EBD control EBD effective range

ABS effective range

EBD controls slip ratio of rear wheels only !


Hydraulic unit
EBD operation
EBD

What is EBD ?

EBD is Electronic Brake force Distribution.

EBD is Rear brake force control system.


(No need P-valve or LSPV)
EBD

EBD system is shared hardware (hydraulic unit,


wheel sensor) of ABS system.

EBD logic is added to ABS controller.


(There is no extra control box for EBD.)
ABS & EBD system

Reducing pressure

Solenoid valve Holding pressure


control Increasing pressure
ABS Pump motor Operate

Solenoid valve Holding pressure


control Increasing pressure
EBD Pump motor No operate
Slip rate

Basic control
diagram
ABS and EBD
Ideal brake force distribution

Rear brake force


Rear brake force

Front brake force Front brake force

Actual brake force distribution

Reducing of Rear brake Slip control of Rear wheel


pressure in proportion. by control Rear brake
pressure.
EBD Fail

ABS lamp & Brake lamp are turned on !


2WD Vehicle speed
(Estimated vehicle speed)

Engine
inertia
torque

Front brake Rear brake


force force
Ignition ON

Indicate ABS warning lamp and EBD


warning lamp on 2 seconds.

If parking brake is not applied, If parking brake is applied,

ABS and EBD warning lamp goes off.

ABS warning lamp goes off.


Case 1

or

Brake fluid is lower than Parking brake is applied.


minimum line.
Case 2

ABS does not operate.

EBD operates.

1) Power source is low voltage : 7.5 <= V < 9


( Normal voltage : 9 < V < 18 )
2) Motor relay failure
3) One wheel sensor failure (Front or Rear)
Case 3

ABS does not operate.

EBD does not operate. or Case 1 + 2


DTC
EBD DTC code = ABS DTC code

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