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    CFBC Boilers

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    S V NAGESH
    1. The document summarizes a visit to a 2x60 MW thermal power plant in China, listing the team members and providing photos and descriptions of the key equipment and systems within the plant. 2. Issues noted include corrosion on the low pressure turbine blades, oil and steam leaks from the steam turbine, and damage to conveying equipment from explosions. 3. Additional infrastructure like the switchyard, cooling towers, ash handling equipment, and dust removal systems will need to be installed for the plant to be fully operational.

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    CFBC Boilers

    Uploaded by

    S V NAGESH
    314 views63 pages
    1. The document summarizes a visit to a 2x60 MW thermal power plant in China, listing the team members and providing photos and descriptions of the key equipment and systems within the plant. 2. Issues noted include corrosion on the low pressure turbine blades, oil and steam leaks from the steam turbine, and damage to conveying equipment from explosions. 3. Additional infrastructure like the switchyard, cooling towers, ash handling equipment, and dust removal systems will need to be installed for the plant to be fully operational.

    Original Description:

    A small presentation on visit to China for relocation of CFBC and PF Boilers

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    1. The document summarizes a visit to a 2x60 MW thermal power plant in China, listing the team members and providing photos and descriptions of the key equipment and systems within the plant. 2. Issues noted include corrosion on the low pressure turbine blades, oil and steam leaks from the steam turbine, and damage to conveying equipment from explosions. 3. Additional infrastructure like the switchyard, cooling towers, ash handling equipment, and dust removal systems will need to be installed for the plant to be fully operational.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    314 views63 pages

    CFBC Boilers

    Uploaded by

    S V NAGESH
    1. The document summarizes a visit to a 2x60 MW thermal power plant in China, listing the team members and providing photos and descriptions of the key equipment and systems within the plant. 2. Issues noted include corrosion on the low pressure turbine blades, oil and steam leaks from the steam turbine, and damage to conveying equipment from explosions. 3. Additional infrastructure like the switchyard, cooling towers, ash handling equipment, and dust removal systems will need to be installed for the plant to be fully operational.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 63

    VISIT

    THERMAL POWER PLANT - CHINA


    2X60 MW- CFBC

    TEAM

    1. Mr. Senthil
    2. Mr. Arun
    3. Mr. Sanjay Aggrawal
    4. Mr. Srinivasan
    5. Mr. Sudarsan
    6. Mr. Nagesh
    Furnace chamber for controlled
    combustion of coal

    Cyclone reinjection of
    incombustible
    in to the furnace
    Nozzle - Fluidising air is introduced at the base of the bed through a nozzle
    distributor and used as both fluidisation and combustion air
    Refractory - material is one that retains its strength at high temperatures
    Burner - burner is a heating device which burns fuel oil
    Loop seal - The cyclone separator diverts heavier combustion particulate
    matter back to the CFB, through a loop seal assembly
    Inside view enclosed water walls housing super heater
    coils & screen tubes
    Inside view enclosed water walls housing super heater
    coils & screen tubes
    Nozzle separation of heavy solids falling from the riser
    Springs - support a load and allow movement
    Guide - allow vertical expansion and restrict movement side wise
    Buck stay - tube walls of the steam generator are supported by
    buck stays having retainers that slide longitudinally
    Drag chain carry coal in to the furnace
    Guide - allow vertical expansion and restrict movement side wise
    Buck stay - tube walls of the steam generator are supported by
    buck stays having retainers that slide longitudinally
    Economiser - heat exchange devices that heat fluids, usually water
    Steam drum is a reservoir of water/steam at the top end of
    the water tubes
    Support hold a load at fixed position
    Cooler - cooling of ash exiting from circulating fluidized bed
    Conveying transporting cooled ash from bed ash cooler to silo
    HGG combustion of liquid / gaseous fuel with air both for
    fluidization and combustion
    Blower - the solids recycle rate to the furnace is adjusted by changing
    air flow rate from this blower
    FD Fan - Draft is obtained by forcing air into the furnace by means of a
    Fan both for combustion and fluidisation
    Conveying transporting cooled ash from bed ash cooler to silo
    1. Boiler erection is good
    2. Boiler refractory is intact
    3. Boiler light up practice is good
    4. No wet/dry boiler preservation is being followed
    5. Boiler lay out is good

    NOTE

    - It is mandatory to conduct Residual Life Assessment study ( RLA )


    of all critical components, which brings into notice for mandatory
    replacement / modifications necessary to guarantee a
    minimum 75% plant load factor and 85% plant availability.
    Turbo Generator- steam turbine uses steam to drive a generator,
    which then produces electricity
    Details showing operating pressure, temperature and rated speed
    Turning gear - engaged when there is no steam to the turbine to slowly rotate
    the turbine to ensure even heating to prevent uneven expansion
    Alternator - electromechanical device that converts mechanical energy
    to electrical energy in the form of alternating current
    Excitation build up voltage in the alternator at rated speed before synchronization
    Oil leakage - large oil leak from the shaft bearing labyrinth seals
    Oil leakage - large oil leak from the shaft bearing labyrinth seals
    Steam leakage - large steam leak from the shaft end gland seals
    Oil leakage - large oil leak from the shaft bearing labyrinth seals
    Air cooled used to cool closed loop air circuit to maintain the
    alternator winding temperature
    Inside view showing various stages from which steam passes through
    Corrosion - corrosion attack on LP turbine blades in the Phase
    Transition Zone.
    Corrosion - corrosion attack on LP turbine blades in the Phase
    Transition Zone.
    Corrosion - corrosion attack on LP turbine blades in the Phase
    Transition Zone.
    Corrosion - corrosion attack on LP turbine blades in the Phase
    Transition Zone.
    01. No periodical operation of Turning gear
    02. No preservation for steam turbine
    03. No preservation for Alternator
    04. Oil leakages from bearing
    05. Steam leakage from exhaust end
    06. Corrosion on last row of blades
    07. Corrosion on shaft at tail end

    NOTE
    01. Balancing required
    02. Steam leakages and Oil leakages can be corrected
    03. RLA study of Steam Turbo Generator
    Conveyor carrying of crushed coal of required size in to the bunker
    Tunnel Conveyor - bulk material handling from hopper to
    crusher and screening
    Crusher house plat form for installing crusher and screens in sequence
    Crusher used to crush raw coal to required size
    Shed storage of bulk coal in excess to meet the short fall during emergencies
    Magnetic separator used to pick foreign material from bulk coal
    to avoid damage to equipment
    1.Except final conveyors, remaining conveyors and
    associated structures got damaged
    2.Crushing and screening equipment are subjected to heavy explosion

    NOTE : NEW CHP TO BE PURCHASED


    DCS Distributed Control System
    C & I - operating systems while allowing end users to control
    the unit from remote location
    C & I - operating systems while allowing end users to control
    the unit from remote location
    Detail showing input voltage to DCS panel
    C & I - operating systems while allowing end users to control
    the unit from remote location
    Switch yard - substation, consisting of large breakers and towers,
    is usually located in an area close to the plant
    Details showing motor operating voltage and rated amperage
    1. Alternator operating voltage is 6KV
    2. Alternator output voltage is stepped up to 110KV and 35KV
    3. Motor operating voltage is 6KV and 400V
    4. DCS panel power supply is 100V and 200V
    5. Frequency is 50Hz

    NOTE

    1. Standard operating Voltage in India is 440V,6.6KV,11KV,


    33KV,66KV,110KV and 220KV
    2. We have to import all panels and motors and
    purchase all spares from china with respect to all C&I
    and Electrical equipment in future
    3. Fox Pro software conversion from Chinese to English
    Lube unit to provide forced lubrication to Feed water pump bearings
    ESP - particulate collection device that removes particles from a flowing flue gas
    Silo collection of discharge bed ash and fly ash
    CT - heat removal devices used to transfer process waste heat to the atmosphere
    1. Switch yard to be installed
    2. Auxiliary cooling tower/closed cooling water system to be installed
    3. Overhauling for auxiliary equipment
    4. Chimney to be installed
    5. Ash silo to be installed
    6. Coal bunkers to be installed
    7. New DM Plant to be installed

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