E & C Division Water Technology BU.

1
 TYPICAL CONTROL SYSTEM : SCHEMATIC
Operator Workstations Engineering Workstation

Printer Printer

Fiber Optic Cables

RIO RIO
Panel- 1 Panel- 2 RIO
Panel- 3

Main Control System Cabinets

Field Junction Boxes Field Junction Boxes

Motor
Field Instruments & Valves Field Instruments & Valves Control Centre

E & C Division Water Technology BU. 2

 SCOPE OF WORK: INSTRUMENTATION
Sr. Qty
Description Vendors
No (Nos.)
Rockwell Automation
GE Fanuc
1. PLC based Control System 1 Set
ABB
Siemens
Emerson
Honeywell
1. DCS based Control System 1 Set
Yokogawa
Siemens
Polymetrol
Online Water Quality Analyzers Hach Instruments
52
2. (Conductivity, ph, ORP, Emerson
Nos.
Turbidity, Chlorine, Silica, Oil) Endress + Hauser
Teledyne
Emerson
Yokogawa
Transmitters (Pressure, Level, 318
3. Endress + Hauser, Germany
Flow, Temperature) Nos.
ABB, Germany
Siemens

E & C Division Water Technology BU. 3

 DATABANK DEVELOPED
Sr.
Databank High-lights
No

Consultants Approved Vendor List

1. Vendor Databank
(Available : Domestic 17, International 3)

Consultants Standards Specifications

2. Specification Databank
(Available : Domestic 10, International 5)

Offers received during various proposals

3. Offers Databank
(Available : Domestic 18, International 7)

Estimations for various proposals

4. Estimation Databank
(Available : Domestic 26, International 6)

Vendor Specific Technical Material /

5. Other Technical Databank
Catalogue, Handbooks etc.

E & C Division Water Technology BU. 4

 C&I Execution DVC Mejia
Sr.
Value Addition Advantage
No
- Saving in Cable Cost
Introduction of Remote IO Concept
1. - Ease Installation, Commissioning &
against conventional hard-wired cabling
Routine Maintenance
- Clients satisfaction
Extension of CWPTP workstation to DM
2. - Ease in Operation and coordination
Plant
between two plants
- Saving in Cable Cost
Interfacing of Electrical parameters
- Saving in PLC IOs
3. through Modbus against conventional
- Ease Installation, Commissioning &
hard-wired signals
Routine Maintenance
Use of Ultrasonic Level Switch against - Ease in set point adjustment & settings
5. conventional mechanically operated - Ease in routine maintenance due non-
level switches contact & mechanical operation
- Good saving against estimated cost
Effective and close monitoring for cost
4. - Timely completion of C&I activities in full
& time during execution
satisfaction to client

E & C Division Water Technology BU. 5

 Procurement Activities
Sr.
Activities High-Lights
No
- Developed in-house documentation in line with E&C
practices
Procurement Procedures, - Implemented procurement procedures, documentation
1. Documentation, Record & records in house as per E&C practices
Updating - Kept all records (PO register, Payment Register, LOI/PO
Copies (in soft & hard) updated on daily basis

-Implemented all procurement activities (Vendor

Registration, Purchase Request, Purchase Order, Goods
Receipt) in house through SAP with initial short support
Procurement Activities for HMD team
2.
through SAP 4.7 - Presently having SAP ids for all level (Purchase Request
Creation, Purchase Order Creation & Purchase Order
Authorization)

- Successful & smooth procurement execution of Mejia

Procurement Monitoring Project through close monitoring
3.
& Expediting - Ensured timely supplies through in house expediting
- Effective & close cost control
E & C Division Water Technology BU. 6