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    Charts Used in Method Study

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    Anonymous 3rajW3TK9
    The document discusses various types of process charts used to analyze and improve processes. It describes operation process charts which map the sequence of operations, inspections, times and materials from raw materials to finished product. Flow process charts provide more detail showing transportations, delays, operations and inspections. Left-hand right-hand charts analyze the work of a single operator over time. Multiple activity charts examine relationships between idle and active times of workers and machines.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    Charts Used in Method Study

    Uploaded by

    Anonymous 3rajW3TK9
    2K views13 pages
    The document discusses various types of process charts used to analyze and improve processes. It describes operation process charts which map the sequence of operations, inspections, times and materials from raw materials to finished product. Flow process charts provide more detail showing transportations, delays, operations and inspections. Left-hand right-hand charts analyze the work of a single operator over time. Multiple activity charts examine relationships between idle and active times of workers and machines.

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    The document discusses various types of process charts used to analyze and improve processes. It describes operation process charts which map the sequence of operations, inspections, times and materials from raw materials to finished product. Flow process charts provide more detail showing transportations, delays, operations and inspections. Left-hand right-hand charts analyze the work of a single operator over time. Multiple activity charts examine relationships between idle and active times of workers and machines.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    2K views13 pages

    Charts Used in Method Study

    Uploaded by

    Anonymous 3rajW3TK9
    The document discusses various types of process charts used to analyze and improve processes. It describes operation process charts which map the sequence of operations, inspections, times and materials from raw materials to finished product. Flow process charts provide more detail showing transportations, delays, operations and inspections. Left-hand right-hand charts analyze the work of a single operator over time. Multiple activity charts examine relationships between idle and active times of workers and machines.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 13

    1.OUTLINE PROCESS CHART.

    2.FLOW PROCESS CHART (MAN-TYPE, MATERIAL-


    TYPE AND EQUIPMENT-TYPE): THIS IS THE USE OF
    SYMBOLS AND DESCRIPTION TO CHART THE SEQUENCE OF WORK.
    THE PROCESS, THEN, SHOW WHAT IS HAPPENING AT DIFFERENT
    STAGES. THE DISTANCES AND TIME MAY BE GIVEN.
    3.
    TWO HANDS PROCESS CHARTS.
    4.MULTIPLE ACTIVITY CHARTS:
    THIS TECHNIQUE IS USED TO SOLVE PROBLEMS WHERE A
    NUMBER OF ITEMS ARE DEPENDENT ON EACH OTHER. THE AIM IS TO
    REDUCE IDLE TIMES BY USING THE OPTIMUM NUMBER OF EACH
    ITEM. IT DEPICTS THE OCCUPIED TIMES-BROKEN DOWN INTO THE
    NUMBER OF DIFFERENT ACTIVITIES AND THE IDLE TIMES BOTH FOR
    THE ORIGINAL AND PROPOSED METHODS OF DOING THE JOB.
    OPERATION PROCESS CHART
    THE OPERATION PROCESS CHART SHOWS THE CHRONOLOGICAL
    SEQUENCE OF ALL OPERATIONS, INSPECTIONS, TIME ALLOWANCES, AND
    MATERIALS USED IN A MANUFACTURING OR BUSINESS PROCESS, FROM
    THE ARRIVAL OF RAW MATERIAL TO THE PACKAGING OF THE FINISHED
    PRODUCT.
    THE CHART DEPICTS THE ENTRANCE OF ALL COMPONENTS AND
    SUBASSEMBLIES TO THE MAIN ASSEMBLY.
    TWO SYMBOLS ARE USED IN CONSTRUCTING THE OPERATION PROCESS
    CHART : AN OPERATION AND AN INSPECTION.
    OPERATIONS CHART STEPS
    STEP BY STEP PROCEDURES FOR PREPARNG AN OPERATIONS
    CHART:
    IDENTIFY THE PARTS TO BE MANUFACTURED AND PURCHASED
    DETERMINE THE OPERATIONS REQUIRED TO FABRICATE EACH PART AND SEQUENCE
    THEM
    DETERMINE THE SEQUENCE OR ASSEMBLY FOR BUYOUTS AND FABRICATED PARTS
    DRAW THE OPERATIONS CHART AS EXPLAINED
    PUT TIME STANDARDS, OPERATION NUMBERS AND DESCRIPTIONS
    CALCULATE AND WRITE DOWN THE TOTAL HOURS REQUIRED PER 1,000 UNITS
    FLOW PROCESS CHARTS
    A FLOW PROCESS CHART IS A CHART OF ALL THE ACTIVITIES INVOLVED IN A
    PROCESS.
    IT IS SIMILAR TO AN OPERATIONS PROCESS CHART, EXCEPT THAT MORE
    DETAIL IS SHOWN BY INCLUDING TRANSPORTATIONS AND DELAYS AS WELL AS
    OPERATIONS, INSPECTIONS, AND STORAGES.
    NOT USUALLY USED FOR ENTIRE ASSEMBLIES, IT IS USED FOR JUST ONE
    COMPONENT (OR OPERATOR)
    ADD IN INFORMATION ON:
    OPERATION DURATION (TIME TO COMPLETE)
    DISTANCE TRAVELED (FOR TRANSPORT OPERATIONS)
    GOOD FOR SHOWING SAVINGS OF A NEW METHOD.
    PROCESS CHARTS SUMMARIZES THE WHOLE PROCESS
    THEY ARE USED TO COMPARE THE EXISTING AND THE PROPOSED
    METHODS
    PROCESS IS OBSERVED, WHO, WHAT, WHERE, WHEN, AND HOW
    QUESTIONS ARE ASKED
    EVERY DETAIL IS UNDERSTOOD AND THE CHART OF THE EXISTING
    SITUATION IS DRAWN
    THREE TYPES

    1. MATERIAL TYPE
    2.MAN TYPE
    3.EQUIPMENT TYPE
    LEFT-HAND-RIGHT-HAND CHARTS
    USEFUL IN ANALYZING THE WORK PERFORMED BY ONE PERSON AT ONE
    SPECIFIC WORKSTATION. AS THE NAME IMPLIES, THE CHART FOLLOWS THE
    MOTION OF THE LEFT AND RIGHT HANDS OF ONE OPERATOR .
    EACH HAND OF THE WORKER IS TREATED AS AN ACTIVITY.
    EACH HANDS ACTIVITIES ARE BROKEN INTO WORK ELEMENTS AND
    PLOTTED SIDE BY SIDE ON A TIME SCALE.
    SYMBOLS
    TWO SYMBOLS ARE USED IN THIS CHART:
    TRANSPORTATION (EITHER AN ARROW OR A SMALL CIRCLE)
    ACTION (E.G., GRASP, POSITION, USE, RELEASE)
    A SKETCH OF THE WORKPLACE IS DRAWN, INDICATING THE CONTENTS
    OF THE BINS AND THE LOCATION OF TOOLS AND MATERIALS.
    RECORD THE MOTIONS OF ONE HAND AT A TIME
    USUALLY NECESSARY TO REDRAW THE CHART
    MULTIPLE ACTIVITY CHARTS

    ALSO KNOWN AS GANG PROCESS CHARTS


    USED WHEN SEVERAL WORKERS OPERATE A SINGLE MACHINE OR
    RENDER A SINGLE SERVICE
    USED WHEN A SINGLE WORKER IS OPERATING SEVERAL MACHINES
    USED TO SHOW THE EXACT RELATIONSHIP BETWEEN IDLE AND
    OPERATING TIMES OF BOTH WORKERS AND MACHINES
    AN OPERATION PERFORMED BY ONE MEMBER OF THE GROUP MAY
    CONTINUE WHILE ANOTHER MEMBER IS PERFORMING MORE THAN ONE
    OPERATION.
    THE CHART SHOULD COVER THE COMPLETE CYCLE FOR THE LONGEST
    PERFORMING MEMBER.

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