Brake hydraulics TH430

General overview

Control by hydraulic pedal. Park brake controlled by VCM

Kessler FS (Posi-Stop type) brakes, spring applied /
hydraulically released
Brake hydraulic circuit is totally separated from main
hydraulics
Fixed displacement gear pump located in converter
Two 6 liter accumulators
Oil spec a bit different than in Dana brakes:
Engine oil API SE/CD
ATF C-3 or Dexron
Hydraulic oil HLP DIN51524
Add 3 to 6% LS-additive (Lubrizol 9990A / p/n 56010389)

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Brake hydraulics TH430
Main components location

Brake
pump

Brake pedal valve

Brake pedal hoses / pipes
- big (-16) = tank line
- small (-8) = charging pressure
- midsize (-10) = pedal pressure

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Brake hydraulics TH430
Main components locationBrake release
pump
Sequence pressure switch
valve - S248

Brake
accumalators

Pressure filter

Brake valve block

Brake release
pump
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Brake hydraulics TH430
Brake valve block

Brake valve block contains:

Main relief
Pressure regulator
Charging valve
Accumulator drain valve
Brake electrical valves
Pressure transducers

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 Brake hydraulics TH430
Brake valve block - valves
Charging
valve

Pressure
regulator

Accumulator drain valve

Y3052

Brake valves Y301 and

Y348

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 Brake hydraulics TH430
Brake valve block measuring
points
Brake pump pressure
MP501

Charging pressure
MP503

Brake pressure, rear,

MP506

Brake pressure, front,

MP505

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 Pressure to
Brake hydraulics TH430 pedal
Brake valve block ports valve
Main Tank port, front
pressure brakes
from pump

Charging
pressure to Sequence
accumulators valve control
pressure

Emergency brake
release pump
pressure

Tank port, rear

brakes

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Brake hydraulics TH430
Brake valve block ports

Pressure port, rear

brakes

Pressure port, front

brakes

Reduced
pressure from
pedal valve

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Brake hydraulics TH430
Brake valve block schematic
Accumulat
or drain
drawing valve
Charging Brake
valve valves

Pressure trasducers:
- B334 charging pressure
- B356 front brake
Pressure pressure
regulator - B357 rear brake
pressure

Main
relief

Accumulato
rs
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Brake hydraulics TH430Reduced
pressure from
Brake valve block pedal
schematic
valve
drawing
To pedal
valve
Charging

Control pressure to
sequence valve

From sequence
valve

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Brake hydraulics TH430
Brake valve block schematic
drawing
Charging valve
open
Full charge

Control pressure
to sequence
valve drained to
tank

Only cooling
pressure
present

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Brake hydraulics TH430
Electrical / Control
CB1.0 CB1.1

1 14 12
F006
10A
2 11

9
S006 Interlock 124
1 3 1 3 X2
BRAKE 2 1 0
RELEASE
X154 18 Brake valve control (XM1:7) 3
SWITCH module system:
2 4 2 4 X1 X154 X154
GND0.1 Output is active and release the
10
10 12 parking brake when:
X154
5 7 19 7 6
- Emergency stop not active
X41 X41 XM1 XM1 (button not pressed down)
X154 X154 X154 MIDDLE
in 124 in
X41 XM2 XM3
MODULE - Engine is running
X41 6 X1548 20
X154
11 13
- Door is closed
E-RADIO E-RADIO 19 17
X155 X155 X154 - Hydraulic oil or brake oil alarms
2 3 21
not active
- Transmission presure is OK
1

4 5 1 4 5 1 4 5 1 3 1 4 5 1 +24v - Neutral brake control not on

J305.9
K037A K037B K035 K036 K025 If brake release pump is
GND
3 2 3 2 3 2 4 5 2 3 2
GND activated, emergency stop may
JGND18 JGND16 not be on
13/23

22 24
X118 X118 01 3 1 6 4 8
BRAKE CIRCUIT 1
1 1 6 7 BRAKE
X148 X148 1 JARRUPIIRI 1
Y301 Y348 +24V RELEASE PUMP
2 2 J623.4 S053 2 5 7
6/23 BRAKE CIRCUIT 2
X118 X118 J623.3
23 25 2 JARRUPIIRI 2
X154 X154 JGND6
X154 X15413 14 BRAKE RELEASE PUMP SWITCH
11 12 3 JARRUN VAPAUTUSPUMPPU

GND0.1 GND0.1
1 2 3
3-56010890-14

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